{5/24/93 created initial NoSubs Processor to .81 format FIFO stuff not supported variables: 1 = tools 1st op; 2 = tools last op; 3 = ncCAMs last op Jim Radcliffe}
{9/8/94 Copied & modified: Fanuc 6M NoSubs M001.81.2 For: Precision Performance Products Control: GE 1050 MCL Machine: Monarch VMC 75 Leading zeros. Speed codes. NegateZ. Manual PeckChipBreak & RetractToCP1 cycles. M06 couses full retract. Jim Radcliffe}
{2/9/96, Updated .81 number to .84, no changes necessary, MPK}
{3/22/96, Tested ZOnlyRepAutCycle, Incremented number to .87, MPK}
{2/14/97, Initial: GE 1050 MCL Monarch M687.87 Created: GE 1050 MCL Monarch [GI] Mxxx.87 For: Greenfield Ind. Modified so that output would not produce two G codes on the same line, deleted tool change at home from new tool section, added it to FirstOp, operator uses it as a loading position. MPK}
{2/14/97, Initial: GE 1050 MCL Mon [GI] MY25.87 Created: GE 1050 MCL Mon [GI] MY25.87.1 For: Greenfield Ind. Modified FirstOp, NewTool, and SameTool sections to output drill cycle block at the beginning of each new part when OTAPECP. MPK}
{5/22/97, Initial: GE 1050 MCL Mon [GI] MY25.87.1 Created: GE 1050 MCL Mon [GI] MY25.87.2 For: Greenfield Ind. Changed all instances of SeqC Rapid DrillOff OfstOff EOL To SeqC Rapid EOL SeqC DrillOff OfstOff EOL MPK}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? '( CYCLE START )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF MultipleParts? AND SubComment? '( PART ' Tag# ' )' EOL END IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END RETURN
PSInit: {reset flags} NewWFOF RotateF RETURN
PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqC 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqC 'B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC 'B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN
FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
StdRapid: IF XMove? OR YMove? OR ZMove? SeqC RapidC MoveXYZC EOL END RETURN
StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqC FeedC EOL SeqC CRCOnC MoveXYZC FeedRateC CRCOffsetC EOL DecelMove2 END SeqC FeedC EOL SeqC CRCOnC MoveXYZC DecelFeed CRCOffsetC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC FeedC EOL SeqC CRCOnC MoveXYZC FeedRateC CRCOffsetC EOL END END RETURN
StdArc: EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant RETURN
ToolPath2: {for AutoCycle element moves} EACHFeat IF RapidFeat? IF LastFeat? SeqC RapidC EOL SeqC CRCOffC MoveXYZC EOL ELSE StdRapid END ELSE IF LineFeat? IF LastFeat? SeqC FeedC EOL SeqC CRCOffC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqC FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE IF ArcFeat? StdArc END END END NEXTFeat RETURN
EntryMove: IF FeedEntry? SeqC FeedC ZInC FeedEntC EOL ELSE SeqC RapidC ZInC EOL END RETURN
CutAutoCycle: SaveSubStatus {save tool position} SetPass1 {element cut moves} SetSRXYtoSP SeqC IncValue EOL IF Repeats? AND ZshiftOnly? EachRep EntryMove ToolPath2 IF NOT FeedConnect? IF FIFO? SeqC FeedC PRIME ZCP2 FeedEntC EOL ELSE SeqC RapidC PRIME ZCP2 EOL END END NextRep ELSE EntryMove ToolPath2 END IF FIFO? SeqC AbsOrInc EOL SeqC FeedC ZCP2 FeedEntC EOL ELSE SeqC AbsOrInc EOL SeqC RapidC ZCP2 EOL END SetSRSubXY {restore tool position} SetSRSubMove ReSetPass2 {restore for positioning moves} RETURN
DoPeck: IF GreaterThan? SUB# Recall# Num#('1') Peck# SPZ# {IF OldZ - Peck# > Depth} Save# Num#('1') SUB# Recall# Num#('1') Peck# {Save#1 = OldZ - Peck# = NewZ} SeqC Feed 'Z' TrackZ# Recall# Num#('1') FeedEntC EOL {move to NewZ} IF PeckFullRetract? SeqC Rapid ZCP2 EOL {move to CP2} END SeqC RapidC 'Z' TrackZ# ADD# Recall# Num#('1') Retract# EOL {move to RetractZ} END RETURN
DrillCycle: GetCycle IF FIFO? AND Dwell? 'G89' ELSE Cycle END RLevel ZDepth Dwell Peck FeedEnt ToolOfst RETURN
ToolPath: EACHFeat IF PointFeat? IF AutoCycle? IF NOT FirstFeat? SeqC IF FIFO? Rapid END MoveSXYC EOL END CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} CutAutoCycle ELSE { Drilling } IF PeckChipBreaker? SeqC RapidC MoveSXYC EOL SeqC ZCP2C EOL Save# Num#('1') ClearancePlane2# DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck DoPeck SeqC Feed 'Z' TrackZ# SPZ# FeedEntC EOL {move to Depth} IF RetractToCP1? SeqC Rapid ZCP1 EOL {move to CP1} ELSE SeqC Rapid ZCP2 EOL {move to CP2} END ELSE IF NOT FirstFeat? IF RetractToCP1? SeqC DrillOff ZCP1 EOL SeqC MoveSXYC EOL SeqC DrillCycle EOL ELSE SeqC MoveSXYZC EOL {.80.01} END END END END ELSE IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END END NEXTFeat RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
GetStartOfSameTool: DoOpComments DoPostScript CheckPass Plane { no output } RETURN
DoOp: IF FirstOperation? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? SeqC CoolOff EOL SeqC Rapid EOL SeqC DrillOff OfstOff EOL END DoOpComments ELSE Plane { no output } SeqC AbsValue EOL SeqC DrillOff EOL IF FirstPart? SeqC Rapid Home EOL END SeqC AbsOrInc SpinOn EOL SeqC Table(1,SpeedRPM#,1) OpToolID ToolChng EOL DoOpComments DoPostScript END CheckPass IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart? SeqC Rapid StrtPos EOL IF Drilling? AND NOT PeckChipBreaker? SeqC DrillCycle CoolOn EOL END ELSE SeqC Rapid StrtPos EOL IF Drilling? AND NOT PeckChipBreaker? SeqC DrillCycle CoolOn EOL ELSE { Milling or PeckChipBreaker } SeqC OfstOn CoolOn EOL END END ELSE IF NewTool? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? {only need to set up for tool change on 1st part} ELSE SeqC CoolOff EOL SeqC Rapid EOL SeqC DrillOff OfstOff EOL DoEndOpPS SeqC SpinOff EOL IF LAST ProgStop? SeqC 'M00' EOL ELSE SeqC ProgStop EOL END END
{Start new Operation}
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? SeqC CoolOff EOL SeqC Rapid EOL SeqC DrillOff OfstOff EOL END DoOpComments ELSE Plane { no output } Seq AbsOrInc EOL Seq DrillOff SpinOn EOL SeqC Table(1,SpeedRPM#,1) OpToolID ToolChng EOL DoOpComments DoPostScript END CheckPass IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart? SeqC Rapid StrtPos EOL IF Drilling? AND NOT PeckChipBreaker? SeqC DrillCycle CoolOn EOL END ELSE SeqC Rapid StrtPos EOL IF Drilling? AND NOT PeckChipBreaker? SeqC DrillCycle CoolOn EOL ELSE { Milling or PeckChipBreaker } SeqC OfstOn CoolOn EOL END END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqC CoolOff EOL SeqC Rapid EOL SeqC DrillOff OfstOff EOL SeqC SpinOff EOL SeqC 'M00' EOL
{Start new Operation}
GetStartOfSameTool SeqC AbsOrInc EOL SeqC DrillOff SpinOn EOL IF NotEqual? SpeedRPM# LAST SpeedRPM# SeqC Table(1,SpeedRPM#,1) EOL END SeqC Rapid StrtPos EOL IF Drilling? AND NOT PeckChipBreaker? SeqC DrillCycle CoolOn EOL ELSE { Milling or PeckChipBreaker } SeqC OfstOn CoolOn EOL END ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset? SeqC Rapid EOL SeqC DrillOff OfstOff EOL
{Start new Operation}
GetStartOfSameTool IF NotEqual? SpeedRPM# LAST SpeedRPM# SeqC Table(1,SpeedRPM#,1) EOL END SeqC Rapid StrtPos EOL IF Drilling? AND NOT PeckChipBreaker? SeqC DrillCycle EOL ELSE { Milling or PeckChipBreaker } SeqC OfstOn EOL END ELSE
{Start new Operation}
GetStartOfSameTool IF NotEqual? SpeedRPM# LAST SpeedRPM# SeqC Table(1,SpeedRPM#,1) EOL END SeqC Rapid StrtPos EOL IF Drilling? AND NOT PeckChipBreaker? SeqC DrillCycle EOL END END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END END
{ Common Point for All Operations }
ResetCRCNum {call here to reset for each new operation only, call in tool path to reset for each repeat in an operation} RapidF# {forces the output of a conditional feedrate for each operation}
IF Milling? SeqC ZCP2C EOL IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE EACHRep DoSubComment IF NOT FirstCycle? SeqC Connect StrtPos EOL IF NOT FeedConnect? SeqC ZCP2C EOL END END END END IF NOT AutoCycle? EntryMove END ToolPath IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE IF FeedConnect? SeqC CRCOffC ELSE SeqC ExitType EOL SeqC CRCOffC PRIME ZCP3C END ExitFeed EOL NEXTRep END END IF AutoCycle? SeqC ZCP3C EOL ELSE SeqC ExitType EOL SeqC CRCOffC ZCP3C ExitFeed EOL END ELSE IF Drilling? IF Repeats? EACHRep DoSubComment IF NOT FirstCycle? SeqC StrtPos EOL SeqC DrillCycle EOL END END IF PeckChipBreaker? ToolPath ELSE TrackZNO# SPZ# {.81} ToolPath IF RetractToCP1? {.81} TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END SeqC DrillOff ZCP3 EOL END IF Repeats? NEXTRep END SeqC RapidC ZCP3C EOL END END RETURN
FinishLastOp: SeqC CoolOff EOL SeqC Rapid EOL SeqC DrillOff OfstOff EOL DoEndOpPS IF FIRST ToolChangeAtHome? SeqC Rapid FirstHome SpinOff EOL ELSE SeqC SpinOff EOL END IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart? {no tool change after doing last part} IF ProgStop? SeqC 'M00' EOL ELSE SeqC ProgStop EOL END ELSE EOP EOL END RETURN
DoToolsOps: EachOp IF GTEqual? Operation# Recall# Num#('1') AND LTEqual? Operation# Recall# Num#('2') {Tools1stOp ˛ op ˛ ToolsLastOp} DoOp END NextOp RETURN
NextTools1stOp: SetNextToolOp Operation# RETURN
GetToolsOps: EachOp IF Equal? Operation# Recall# Num#('1') {if op = Tools1stOp} IF GreaterThan? NextTools1stOp Recall# Num#('1') {if NextTools1stOp is greater Tools1stOp} Save# Num#('2') SUB# NextTools1stOp Num#('1') {ToolsLastOp becomes NextTools1stOp less 1} ELSE {else} Save# Num#('2') Recall# Num#('3') {ToolsLastOp becomes ncCAMsLastOp} END END NextOp RETURN
DoTool: IF NOT Flag?('1') GetToolsOps EachPart TagInc DoToolsOps NextPart IF LessThan? Recall# Num#('2') Recall# Num#('3') {if ToolsLastOp < ncCAMsLastOp} Save# Num#('1') ADD# Recall# Num#('2') Num#('1') {Tools1stOp becomes NextTools1stOp} ELSE {else} SetFlag('1') {set DoneFlag} END TagInit END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg SetFlagF('1') {done flag} ReverseXZArcs InitWFONum SetFlood SetMaxRPM('10000') {?} SetMaxFeed('500') {?} IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale END NextOp IF MultipleParts? IF AllToolsOnePart? EachPart TagInc EachOp DoOp NextOp FinishLastOp NextPart ELSE IF OneToolAllParts? EachOp IF FirstOperation? Save# Num#('1') Operation# {ncCAMs1stOp becomes Tools1stOp} END IF LastOp? Save# Num#('3') Operation# {save ncCAMsLastOp} END NextOp DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool FinishLastOp END END ELSE EachOp DoOp NextOp FinishLastOp END EOR EOL CloseSub Post2 IF UseComments? SetScale('1') IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END END Close