221917C.06.02
Instructions for Use
Installation and Servicing
To be l ef t wi t h t he user
Miami GF
G.C. No. 32- 047- 05
Radiant Convector Gas Fire
This is a Cat I2H Appliance
Reference in these instructions to British Standards and Statutory
Regulations/Requirements apply only to the United Kingdom.
For Ireland the rules in force must be used.
The instructions consist of three parts, User, Installation and Servicing Instructions, which includes the Guarantee Registration
Card. The instructions are an integral part of the appliance and must, to comply with the current issue of the Gas Safety
(Installation and Use) Regulations, be handed to the user on completion of the installation.
Guarantee Registration
Thank you for installing a new Glow-worm appliance in your home.
Glow-worm appliances' are manufactured to the very highest standard so we are pleased to offer our customers'
a Comprehensive First Year Guarantee.
In the center pages are to be found your Guarantee Registration Card, which we recommend you complete and
return as soon as possible.
If this card is missing you can obtain a copy or record your registration by telephoning the Heatcall Customer
Service number 01773 828100.
Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of:
' REGISTER YOUR GLOW-WORM APPLIANCE
All replacement parts
O'
FOR 1ST YEAR GUARANTEE PROTECTION
' All labour charges
O'
All call-out charges
'
O'
CALL 0208 247 9857
Hepworth Heating Ltd.,
Customer Services:
Nottingham Road, Belper, Derbyshire. DE56 1JT
Tel: (01773) 828100
General/Sales enquiries:
Tel: (01773) 824141 Fax: (01773) 820569
One Contact Local Service Fax: (01773) 828070
9418
Important Information
Certification
This fire is certificated to the current issue of BS6332 part 2, invoking the current issue of BS5258 part 5 for safety and performance.
It is, therefore, important that no alteration is made to the fire, without permission, in writing, from Hepworth Heating Ltd.
Any alteration that is not approved by Hepworth Heating Ltd., could invalidate the certification, the warranty and could infringe the
statutory requirements.
CE Mark
The CE mark on this appliance shows compliance with:
1. Directive 90/396/EEC on the approximation of the Laws of the Member States relating to appliances burning gaseous fuels.
2. Directive 89/336/EEC on the harmonization of the Laws of the Member States relating to electromagnetic compatibility.
INFORMATION FOR THE INSTALLER AND SERVICE ENGINEER.
Under Section 6 of the Health and Safety at Work Act 1974, we are required to provide information on substances hazardous to health.
The Adhesives and sealants used in this appliance are cured and give no known hazard in this state.
RADIANTS
After handling wash hands thoroughly.
INSULATION PADS/CERAMIC FIBRE, GLASSYARN, MINERAL WOOL
These can cause irritation to skin, eyes and the respiratory tract.
If you have a history of skin complaint you may be susceptible to irritation. High dust levels are usual only if the material is broken.
Normal handling should not cause discomfort, but follow normal good hygiene and wash your hands before eating, drinking or going
to the lavatory.
If you do suffer irritation to the eyes or severe irritation to the skin seek medical attention.
SERVICING
REMEMBER, When replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and
performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Hepworth
Heating Ltd.
CONTENTS DESCRIPTION SECTION PAGE No.
Safety 3
INSTRUCTIONS
Operating your Fire 4
FOR USE
Cleaning 5
Replacing Radiants 5
Maintenace 5
Installation Requirements 1 6
Pre-Installation Preparation 2 9
INSTALLATION
Closure Plate Installation 3 10
Appliance Installation 4 11
INSTRUCTIONS
Control & Pressure Checks 5 12
Outer Case Fitting 6 12
Spillage Check 7 13
Final Review 8 13
Servicing & Parts Replacement 9 14
SERVICING
Fault Finding 10 16
INSTRUCTIONS
221917C 2
Instructions for Use
SAFETY
IF YOU SMELL GAS
DON T SMOKE
EXTINGUISH ALL NAKED FLAMES
DON T TURN ELECTRICAL SWITCHES ON OR OFF
TURN OFF THE GAS SUPPLY AT THE METER
OPEN DOORS AND WINDOWS TO GET RID OF THE GAS
IMMEDIATELY CALL THE GAS EMERGENCY SERVICE - SEE YOUR LOCAL TELEPHONE
DIRECTORY
For your Safety
Always wait three minutes before attempting to relight if the fire
Have the fire installed by a competent person. In the United
is switched off or the flames are extinguished for any reason.
Kingdom, installation must be in accordance with the latest
(Your fire is fitted with a safety device which will automatically
edition of the Gas Safety (installation & use) Regulations. In the
shut off the gas supply to the fire if, for any reason, the flames
Republic of Ireland, installation must be in accordance with all
go out.)
national and local regulations in force.
Get advice about the suitability of any wall covering near your
Have the chimney swept prior to installation if it was previously
fire. Soft wall coverings (e.g. embossed vinyl, etc.) which have
used for solid fuel.
a raised pattern, are easily affected by heat. They may, therefore,
scorch or become discoloured when close to a heating appliance.
Have the fire installed in accordance with the installation Please bear this in mind whenever you are considering
instructions redecorating.
Allow a minimum clearance of 110mm from the top of the Provide a minimum clearance of 12mm between the outer case
appliance case to the underside of any shelf whether it is made sides and any corner wall or other surface which projects
from combustible or non-combustible materials. This clearance beyond the front of the fire. Please bear this in mind if ever you
is necessary to allow the case to be lifted off for servicing and are considering altering the room.
also allows sufficient access to operate the control knob. For a
shelf made from wood or other combustible materials deeper
Never hang clothing, towels or any other fabrics over the fire.
than 150mm add 12.5mm to this clearance for every 25mm of
shelf depth over 150mm. Please bear this in mind if ever you
add a shelf.
Never fill in the space behind the case.
Provide a suitable guard which complies with BS 6539 or 6778
Never use the fire without the dress guard being in position.
for the protection of young children, the elderly and the infirm.
Such a guard is also recommended for the protection of pet
animals. (Although this fire conforms to all the applicable
Never attempt to clean or service the fire off until it has been
standards, it is a heating appliance and certain parts of its
switched off and allowed to cool completely.
surface will become hot.)
Note: The guard supplied with the fire acts as a fireguard
conforming to BS1945:1971 and satisfies the Heating Appliance Never use the fire with damaged radiants
(Fireguard) (Safety) Regulations 1991.
221917C
3
Instructions for Use
SEE SAFETY INSTRUCTIONS
625mm
12mm MINIMUM 203mm
686mm
EITHER SIDE
Diagram 1
OPERATING YOUR FIRE
Please Note
When operating your fire for the first time, some vapours may
be given off which may cause a slight odour and could possibly
set off any smoke alarms in the immediate vicinity. These
vapours are quite normal with new appliances. They are totally
harmless and will disappear after a few hours use.
The Oxysafe flame sensing & flue blockage
safety system.
For your safety, this appliance is fitted with a flue blockage
Diagram 2
safety device which will shut down the appliance in the event of
abnormal flue conditions. This device is NOT a substitute for
an independently mounted Carbon Monoxide detector.
The device will also automatically shut off the gas supply to the
fire if the pilot flame goes out due to lack of oxygen or for any
other reason.
If this device starts to repeatedly shut off the gas, get expert
advice.
This device incorporates a probe which senses that the heat
from the pilot flame is correct. If this probe is cool, the device
will prevent any gas flow unless the control knob is held down
at the ignition position.
If, for any reason, the flames go out when the fire is hot or if the
fire is turned off when hot, always wait at least three minutes
before attempting to relight.
Diagram 3
To light the fire
The control knob can then be set to your preferred heat level.
The control is shown in diagram 2.
The settings are:
Depress the control knob and turn anticlockwise towards the 1/
IGN position. A spark should be generated at the pilot while
turning. The spark should ignite the pilot. The pilot flame can be
Knob Radiants Condition
seen through the opening immediately below the centre radiant
Position
- See diagram 3.
If the pilot does not light, turn the knob back to OFF and try 2 Centre radiant on low. Outer radiants off.
again.
3 Centre radiant fully on. Outer radiants off.
In the unlikely event of failure of the ignition mechanism the pilot
4 Centre radiant fully on. Outer radiants on low.
can be lit with a long match or taper - See next page.
5 All radiants fully on.
When the pilot has lit keep the knob depressed for about ten
seconds to allow the flame sensing probe to warm up.
221917C 4
9424
9402
9421
Instructions for Use
Servicing
To Turn the Fire Off
Use only genuine Glow-worm parts. Buy them from a recognised
Partially depress the knob and turn clockwise to off.
supplier.
Wait at least three minutes before attempting to relight.
For all service enquiries please quote that the appliance is a
Glow-worm Miami GF, GC No. 32-047-05.
Lighting with a match or taper
Depress the control knob and turn anticlockwise towards the 1/
IGN position.
LOCATION PINS
While keeping the knob depressed,light the pilot by inserting a
long match or taper into the pilot viewing opening, see diagram
3.
When the pilot is alight, keep the knob depressed for about ten
seconds to allow the flame sensing probe to warm up before
setting to your preferred heat level.
For your own convenience, have the heater serviced as soon as
possible.
CLEANING
Turn the fire off and allow it to cool before attempting any
cleaning.
Diagram 4
Normally the fire will only need dusting. The bright metal trims
may be cleaned with a damp cloth and dried with a soft duster.
The wood case can be polished with furniture polish from time
to time.
Obstinate marks can be removed from the guard and trims
using soapy water. Never use abrasive cleaners.
The radiants can be cleaned with a soft brush - see the next
section for how to remove the radiants.
REPLACING RADIANTS
To exchange a radiant first ensure the fire is cold and
remove dressguard.
Make sure that the fire is cold
Lift up the radiant at the bottom and withdraw forward.
Remove the dress guard by holding the outer edge and flexing
the centre outwards to release the upper and lower locating
pins. See diagram 4.
Lift up the centre radiant from the bottom and withdraw forwards.
Move the other radiants to the centre and remove in a similar
way. See diagram 5.
To replace, insert the top of the radiant first then the bottom.
Lower into position. The back of the radiant should rest against
the rear ribs of the metal fire box and the bottom front edge of
Diagram 5
the radiant should be behind the metal retaining bar. See
diagram 6.
It will be found easier to replace the radiants at the centre and
move them left or right.
Replace the dress guard.
We suggest that the position of the radiants is changed from
time to time to equalise any colour change caused during use.
MAINTENANCE
Radiants to touch
rear rib
Regular maintenance
In order to achieve and maintain high levels of personal safety
and performance efficiency, it is essential that the opening at
the back of the fire and the flue are kept clear of any form of
obstruction. It is possible that deposits of mortar or soot could
fall and accumulate causing the flue to be blocked or restricted
and so preventing proper clearance of dangerous exhaust
fumes.
In the United Kingdom it is the law that a landlord must have any
gas appliance, flue and pipework which is situated in a tenant s
premises checked for safety at least every twelve months by a
competent person (In the U.K, a CORGI registered installer).
We recommend that all gas appliances and their flues, wherever Diagram 6
situated, are checked annually.
221917C
5
1678
0723
9426
1 Installation Requirements
SEE SECTION 1.10.
625mm
12mm MINIMUM
203mm
686mm
EITHER SIDE
Diagram 1.1
DIMENSIONS & CLEARANCES
This appliance does not contain any component manufactured
1.2 Statutory Requirements
from asbestos or asbestos related products.
The installation must be in accordance with these instructions.
The appliance data label is on the inner face of the back panel
For the user s protection, in the United Kingdom it is the law that
at the lower left hand side. It is visible when the outer case is
all gas appliances are installed by competent persons in
removed.
accordance with the current edition of the Gas Safety (Installation
and Use) Regulations. Failure to install the appliance correctly
1.1 Data
could lead to prosecution. The Council for the Registration of
Gas Natural (G20) Gas Installers (CORGI) requires its members to work to
recognised standards.
Inlet Pressure 20mbar
In the United Kingdom the installation must also be in accordance
Gross Heat Input
with:
Max. 5.01kW (17,220Btu/h)
" All the relevant parts of local regulations.
Min. 1.13kW (3,880Btu/h)
" All relevant codes of practice.
Max. Output 3.58kW (12,215Btu/hr)*
" The relevant parts of the current editions of the following British
Burner Test
Standards:-
Pressure (Cold) 17.95+0.75mbar (7.2+0.3in w.g.)
BS 715, BS 1251, BS 1289 Part 1, BS EN 1806,
Gas Connection 8mm pipe
BS 4543 Part 2, BS 5440 Parts 1 and 2, BS 5871 Part 1,
Burner Injector
Upper BS 6461 Part 1, BS 6891.
(Centre Radiant) Bray Cat. 28 Size 120
" In England and Wales, the current edition of the Building
Lower Regulations issued by the Department of the Environment and
(Outer Radiants) Bray Cat. 28 Size 250B the Welsh Office.
Pilot & Atmosphere " In Scotland, the current edition of the Building Standards
Sensing Device OP9093 (Scotland) Regulations issued by the Scottish Executive.
Ignition Piezo-electric integral with gas tap " In Northern Ireland, the current edition of the Building regulations
(Northern Ireland) issued by the Department of the Environment
Aeration Non-adjustable
for Northern Ireland.
Total Weight 17.1Kg
" In the republic of Ireland the installation must also conform to
the relevant parts of:
* As tested in accordance with BSI Document No. 98/708846.
" The current edition of IS 813
" All relevant national and local rules in force.
221917C 6
9424
1 Installation Requirements
1.3 Fire Location
" If the fireplace opening is an underfloor draught type, it must
be sealed to stop any draughts.
NOT LESS THAN
" The flue spigot and any spigot extension must be capable of
passing through the closure plate by at least 25mm with a 50mm
minimum clearance of 50mm between its open end and the
nearest obstruction. See diagram 1.2
" There must also be a minimum clearance of 165mm between
the back of the closure plate and the back of the catchment
space. See diagram 1.2.
" The catchment space below the flue spigot must extend at
least 250mm downwards measured from the bottom of the flue
NOT LESS THAN
spigot. See diagram 1.2.
250mm
" The front of the fireplace should be flat over an area sufficient
to ensure a good seal with the closure plate. The flat surface
should extend for a height equal to that of the closure plate plus
20mm and a for a width equal to that of the closure plate plus
40mm.
" If the fire is to be fitted against walls with combustible cladding,
the cladding must be removed from the area shown in diagram
1.3.
" In the United Kingdom, as supplied, this appliance can be
installed in the following situations:-
NOT LESS THAN
165mm
1.4 Conventional Fireplace
FIREPLACE CATCHMENT SPACE
Diagram 1.2
The fireplace opening must be within the following dimensions:
Width Max. 440mm
Min. 305mm
Height Max. 610mm *
Min. 525mm
520mm
* Though the total height of the closure plate will accommodate
a maximum opening height of 650mm, heights above 610mm
will leave the closure plate and sealing tape visible above the
appliance.
" The appliance must be mounted on a non-combustible hearth
(N.B. conglomerate marble hearths are considered as non-
combustible). The hearth must be at least 880mm wide x
615mm
300mm deep. The hearth material must be at least 12mm thick.
The periphery of the hearth (or fender) should be at least 50mm
above floor level to discourage the placing of carpets or rugs
over it.
" The appliance can be fitted to a purpose made proprietary
class O 150°C surround.
1.5 Wall Mounted
AREA TO BE FREE OF
Diagram 1.3
COMBUSTIBLE CLADDING
The wall opening must be within the following dimensions:
Width Max. 440mm
Min. 305mm
Height Max. 610mm *
Min. 350mm
* Though the total height of the closure plate will accommodate
a maximum opening height of 650mm, heights above 610mm
will leave the closure plate and sealing tape visible above the
appliance.
" The bottom of the appliance must be at least 50mm above the
finished floor covering. See diagram 1.1. This requires the top
of the opening to be at least 575mm above the finished floor
covering. Any opening visible below the appliance may be
closed in but the depth of the catchment space within the wall
opening must be as shown in diagram 1.2.
221917C
7
9425
9427
1 Installation Requirements
The flue must be clear of any obstruction and its base must be
1.6 Precast Flues
clear of debris.
" The appliance can be installed to a fireplace that has a properly
The flue must be completely sealed so that combustion products
constructed precast concrete or clay flue block system
do not come into contact with combustible materials outside the
conforming to BS1289 or BS EN 1806. The appliance is suitable
chimney.
for installations conforming to older versions of BS1289 as well
as the current standards. The flue blocks must have a minimum
The flue must serve only one fireplace.
width not less than 63mm and a cross-sectional area not less
Proprietary terminals must comply with BS 715 or BS 1289. Any
than 13,000mm2 Older editions of BS1289 required a cross-
.
terminal or termination must be positioned in accordance with
sectional area of 13,000mm2. The current revision of the standard
BS 5440 Part 1 to ensure that the products of combustion can
requires 16,500mm2. This appliance is suitable in both cases.
be safely dispersed into the outside atmosphere. Where the
" The chimney should be one or two storeys high but not less
appliance is connected to an unlined brick chimney it is generally
than 3m vertical height and be correctly terminated. No mortar
unnecessary for the chimney pot to be replaced or for a terminal
fangs between the blocks should be extruded into the flueway.
to be fitted unless the flue has a diameter smaller than 170mm.
If raking blocks are used, they must be fitted in accordance with
If the appliance is intended to be installed to a chimney which
the manufacturer s instructions. Mortar must not be allowed to
was previously used for solid fuel, the flue must be swept clean
drop down and accumulate in the raked positions.
prior to installation. All flues should be inspected for soundness
" The fireplace opening must be within the following dimensions:
and freedom from blockages.
Width Max. 440mm
Any chimney dampers or restrictors should be removed. If
removal is not possible they must be fixed in the open position.
Min. 305mm
Height Max. 610mm1
1.9 Ventilation
Min. 610mm2
In the United Kingdom (GB) special ventilation bricks or vents
1
Though the total height of the closure plate will accommodate
are not normally required in the room for this appliance.
a maximum opening height of 650mm, heights above 610mm
In the Republic of Ireland (IE), permanent ventilation must
will leave the closure plate and sealing tape visible above the
comply with the regulations currently in force.
appliance.
2
An extractor fan may only be used in the same room as this
Any opening visible below the appliance may be closed in.
appliance, or in any area from which ventilation for the appliance
is taken, if it does not affect the safe performance of the
1.7 Metal Flue Box
appliance. Note the spillage test requirements detailed further
on in this manual. If the fan is likely to affect the appliance, the
" The appliance can be installed to a metal flue box conforming
appliance must not be installed unless the fan is permanently
to BS715 Section 6 (For gas fires to BS5258:Part5) having a
disconnected.
minimum internal depth of 165mm.
" The opening must be within the following dimensions:
1.10 Appliance Clearances
Width Max. 440mm
Note that soft wall coverings (e.g. embossed vinyl, etc.) are
Min. 380mm
easily affected by heat. They may scorch or become discoloured
Height Max. 610mm * when close to a heating appliance. Please bear this in mind
when installing.
Min. 525mm
The minimum allowable distance from the outside of the
* Though the total height of the closure plate will accommodate
appliance case to a corner wall or other combustible surface
a maximum opening height of 650mm, heights above 610mm
which projects beyond the front of the appliance is 12mm at
will leave the closure plate and sealing tape visible above the
either side. See diagram 1.1.
appliance.
Allow a minimum clearance of 110mm from the top surface of
the appliance case to the underside of any shelf whether it is
1.8 Flue Requirements
made from combustible or non-combustible materials. This
The following flues are suitable:
clearance is necessary to allow the case to be lifted off for
servicing and also allows the owner sufficient access to operate
" 225mm x 225mm conventional brick flue.
the control knob.
If a flue liner is used, it must be a minimum of 125mm diameter.
A shelf made from wood or other combustible materials
The liner must be sealed to the surrounding area above the
deeper than 150mm must have a minimum clearance of
fireplace opening and to the top of the chimney. An approved
110mm + 12.5mm for every 25mm depth over 150mm. See
terminal must be fitted.
diagram 1.1.
" A properly constructed precast flue conforming to B.S 1289 or
The space between the fireplace front face and the back of the
BS EN 1806.
outer case must not be filled in.
" A flue pipe with a minimum diameter of 127mm. See B.S 6461
Part 1 for suitable materials. Metal flue pipes must comply with
1.10 Room Restrictions
B.S 715. See section 2.9.4 of this guide for flue box opening
sizes.
The appliance must not be installed in any room, which contains
a bath, or shower or where steam is regularly present.
" The flue must conform to BS 5440: Part 1 in design and
installation.
" The flue, measured from the bottom of the fireplace opening
to the bottom of the terminal, shall be not less than 3m in actual
vertical height. When calculated in accordance with BS 5440:
Part 1 Annex A, the minimum equivalent height of the flue shall
be 2.0m of 125mm dia. flue pipe.
221917C 8
2 Pre-installation Preparation
2.1 Unpacking
This appliance is supplied completely assembled except for:-
" 3 radiants which are in a cardboard pack inside the firebox.
" The closure plate
" Literature pack
" An olive & olive nut for gas line connection
Remove all the items carefully to prevent damage. Some items
may be contained in the packaging fitments -Examine the
packaging carefully before discarding. Check that all the items
are present and undamaged.
TRANSIT
SCREW
2.2 Fireplace Flue Pull
(2off)
Close all doors and windows in the room in which the appliance
is to be installed. After confirming with a match that smoke is
drawn into the flue, light a 13 gram smoke pellet and check that
there is a definite flow through the flue. Verify outside that the
smoke exits from one terminal only and that the termination is
suitable. Observe, where possible, upstairs rooms and loft
spaces for signs of escaping smoke indicating a defective flue. Diagram 2.1
If there is not a definite flow warm the flue for a few minutes and
repeat the smoke pellet test. If there is still no definite flow the
flue may need remedial work - Do not fit the appliance until
there is a definite flow through the flue.
2.3 Appliance Preparation
Stand the fire upright.
Remove the two transit screws from the top of the back panel,
see diagram 2.1
Remove the control knob by pulling clear of the gas tap spindle.
Remove the two case retaining screws located at the front of the
case near the bottom. See diagram 2.2.
Lift the case up and forward to clear the rear top location and
store in a safe place.
Remove the radiant pack.
Remove any protective film from all the bright trims.
2.4 Check ignition spark
Before attempting to install, it is worth checking that the piezo
electric spark ignition system operates satisfactorily.
Diagram 2.2
CASE ATTCHMENT SCREWS
To initiate the spark, temporarily refit the control knob to the
spindle. Depress the knob and while keeping it depressed, turn
to the 1/IGN position. A spark should track from the electrode pin
TRUE GAP
to the thermocouple tip. If there is no spark or incorrect tracking,
check the spark gap between the electrode wire and
3.0mm - 5.0mm
thermocouple tip. See diagram 2.3.
If the spark gap is correct but there is no spark check the ignition
wiring.
If the fire is fitted to a recessed fireplace, an extension flue spigot
up to a maximum total length of 125mm may be used. The
extension must be a tight fit over the flue spigot and be secured
by two self tapping screws. Note the minimum clearance required
as shown in diagram 1.2.
Diagram 2.2
PILOT SPARK GAP
221917C
9
9421
9421
9464
3 Closure Plate Installation
3.1 Closure Plate Details
460mm
The closure plate details are shown in diagram 3.1.
The closure plate has an opening at the bottom for a central gas
feed pipe. The gap between the pipe and this opening should be
sealed with tape after connection. If a central feed pipe is not
required the opening should be completely sealed with tape.
225mm
FLUE
3.2 Hearth mounting
SPIGOT
See diagram 3.2.
OPENING
The closure plate must be fitted and sealed to the hearth and
fireplace opening using a suitable heat resistant material. If 50mm
necessary cut the closure plate but make sure that it overlaps
2 AIR RELIEF
the fireplace opening sufficiently to allow satisfactory sealing.
OPENINGS
Make sure that the rectangular air relief openings are fully within
DO NOT COVER
the fireplace opening.
OR CUT AWAY
3.3 Wall mounting
OPENING OR CENTRE PIPE.
See diagram 3.3.
SEAL OPENING IF NOT USED.
The closure plate must be fitted and sealed to the hearth and
Diagram 3.1
CLOSURE PLATE
fireplace opening using a suitable heat resistant material. If
necessary cut the closure plate but make sure that it overlaps
the fireplace opening sufficiently to allow satisfactory sealing.
Make sure that the rectangular air relief openings are fully within
the fireplace opening. SEAL ALL ROUND
WITH TAPE
The bottom of the appliance must be at least 50mm above any
carpet or other floor covering. To achieve this, the bottom of the
flue spigot opening must be at least 495mm above the finished
floor covering.
3.4 Flue Pull Check
KEEP AIR RELIEF
Check the flue pull with closure plate fitted by applying a lighted
OPENINGS CLEAR
match or smoke match to the flue spigot opening in the closure
plate and observe the smoke. If there is a definite flow continue
SEAL CENTRAL
with the installation. If not check the fitting of the closure plate.
The fireplace flue pull check described in section 2.2 should FEED PIPE
have confirmed that the fireplace itself is satisfactory.
OPENING
CLOSURE PLATE FOR
HEARTH MOUNTING
Diagram 3.2
KEEP AIR
SEAL ALL
RELIEF
ROUND
OPENINGS
WITH TAPE
CLEAR
SEAL
CENTRAL
FEED PIPE
OPENING
495mm MIN.
TO BOTTOM
OF FLUE
SPIGOT
TOP OF FINISHED
OPENING
FLOOR COVERING
CLOSURE PLATE FOR
Diagram 3.3
WALL MOUNTING
221917C 10
30mm
660mm
475mm
425mm
10172
10173
10174
4 Appliance Installation
4.1 Hearth Mounting
FLUE SPIGOT OPENING
Place the fire centrally on the hearth making sure that the spigot
lines up with the spigot hole in the closure plate. Gently slide the
appliance into place. The spigot must enter the closure plate to
65mm
FIRE C
L
a depth of at least 25mm.
Level the fire by loosening the lock nuts and turning the levelling
screws in the feet up or down as required while they bear on the
540mm
hearth. When the fire is level and square to the wall, retighten
the lock nuts.
Mark the fixing holes by marking the wall through the holes in the
back panel. Remove the fire, drill and plug the holes using no.
10 wall plugs.
4 FIXING HOLE
POSITIONS
Place the fire in position and secure with four no. 10 x 2in.
woodscrews.
4.2 Wall Mounting
The fixing hole positions in relation to the flue spigot opening are
shown in diagram 4.1. Mark these positions on the wall. The
TOP OF FLOOR COVERING
positions can alternatively be marked by placing the fire in
Diagram 4.1
WALL FIXING HOLES
position and marking the wall through the holes in the back
panel.
Drill and plug the holes using no. 10 wall plugs.
Place the fire in position and secure with four no. 10 x 2in.
woodscrews.
4.3 Gas Supply Connection
SLIDE
8mm rigid tubing must be used to connect the gas supply to the DOWN
appliance.
TO
An olive and nut are provided for connection to the T connector RESTRICT
on the appliance. The connector can be rotated to allow
FLUE
connection from either side or the rear. The connector includes
a valve for isolating the gas supply.
The closure plate has a cut-out for rear connection. Seal the gap
between the cut-out and the supply pipe.
Pressure check the installation pipework for gas soundness. In
the United Kingdom check in accordance with the current
edition of BS6891. In the Republic of Ireland check in accordance
with the rules in force.
4.4 Radiants Installation
Fit the radiants ensuring that they rest against the horizontal ribs
in the rear panel and that their bottom front edges are just
behind the retaining channel at the front of the radiant box.
4.5 Flue Restrictor Adjustment
Diagram 4.2
FLUE RESTRICTOR ADJUSTMENT
See diagram 4.2.
The appliance has an integral adjustable flue draught restrictor.
This is supplied set in the fully open (unrestricted) position and
in most cases no adjustment should be necessary. It can be
reset to a fully restricted position if the flue draught is excessive.
The restrictor must remain in its fully open position if the
flue has an equivalent height of 4m or less (as calculated in
accordance with BS5440: Part 1 Appendix A) or where a
pre-cast flue is used.
To close the restrictor:
1. Loosen the screw situated behind the cut-out in the black
upper heat shield. Do not fully remove the screw.
2. Push the restrictor firmly down as far as it will go.The top
of the slot in the restrictor bracket should touch the screw.
3. Fully tighten the screw.
There may be certain exceptional circumstances where closing
the restrictor causes the fire to fail the spillage test (See section
7). In such cases the restrictor will have to be reopened.
221917C
11
9410
315mm
495mm MIN.
9411
5 Control & Pressure Checks
Listen for a snap sound at the gas tap. Note the time when the
5.1 Check Control Settings
sound is heard. This sound is caused by an electromagnetic
If closed, open the isolating valve at the inlet elbow.
valve shutting off the gas supply through the tap. The valve is
located in the body of the tap. The valve should operate within
To check the control positions temporarily place the outer case
60 seconds of the pilot going out.
loosely over the engine. Fit the control knob over the gas tap
spindle.
If the valve does not operate within this time limit do not allow
the appliance to be used until the fault has been corrected.
Depress the control knob and turn anticlockwise partially towards
the 1/IGN position until some resistance is felt.
This monitoring system must not be adjusted, bypassed or
put out of operation.
Keep depressed at this position for a few seconds to purge air
from the system then, while keeping it depressed, turn fully to
This monitoring system, or any of its parts, must only be
the 1/IGN position. A spark should be generated at the pilot
exchanged using Glow-worm authorised parts.
while turning. The spark should ignite the pilot.
When pilot ignition has been achieved, keep the control knob
5.3 Check Reference Pressure
depressed for approximately ten seconds to allow the
The appliance is pre-set to give the correct heat input at the inlet
thermocouple probe to warm up and then release it. If the pilot
pressure shown in section 1 of this manual. No adjustment is
does not remain alight, ensure that the air has been purged, that
necessary.
the pilot orifice is clear and that the thermocouple connections
are sound. Replace the pilot unit if necessary (see servicing
Detach the control knob from the spindle. Remove the outer
section of this manual).
case.
Check all the control settings. These are:-
Check the burner pressure by fitting a pressure gauge at the test
point. The test point is on the gas tap. Check the pressure with
the appliance alight and set at maximum output (Control position
Knob Radiants Condition
5).
Position
After checking, turn off the appliance. Remove the pressure
gauge and replace the test point sealing screw. Relight the
2 Centre radiant on low. Outer radiants off.
appliance. Turn to the maximum output position and test around
3 Centre radiant fully on. Outer radiants off.
the sealing screw for gas soundness with a suitable leak
4 Centre radiant fully on. Outer radiants on low.
detection fluid.
5 All radiants fully on.
If all the above checks are satisfactory, continue with the
installation. If not, check the control and ignition circuitry and
components as described in the servicing section of this manual.
5.2 Flame Supervision & Spillage Monitoring
System
The pilot unit incorporates a system which will automatically
shut off the gas supply if the pilot flame goes out or if there is
insufficient oxygen due to spillage or lack of ventilation.
Check that the system operates properly as follows;
Light the appliance. Set at position 5 and leave for one minute.
Turn back to OFF to extinguish the pilot. Note the time when
the pilot goes out.
6 Outer Case Fitting
6.1 Outer Case Fitting
Remove the protective wood transit strips (secured with panel
pins) from the bottom of the wooden case sides.
Place the case over the engine. Make sure that the channel
near the top of the rear of the outer case locates fully into the
wings of the engine back panel. See diagram 6.1.
Fit the control knob firmly on to the control spindle.
Refit the two case retaining screws at the front of the case near
the bottom.
OUTER CASE
CHANNEL
BACK PANEL
WING
Diagram 6.1
CASE TOP LOCATION
221917C 12
9415
7 Spillage Check
7.1 Spillage Check
2mm - 5mm INSIDE
A spillage test must be made before the installed appliance
RADIANT BOX LIP
is left with the customer.
Close all doors and windows in the room containing the fire.
Light the appliance and set the control knob to the maximum
position (Position 5).
Leave the appliance on for five minutes.
Place a smoke match tube (with lighted match) horizontally
underneath the radiant box but touching the top lip of the box.
The tube should be between the two vertical inner ribs of the
centre radiant. The tip of the match should project between
2mm and 5mm beyond the lowest edge of the radiant box lip.
See diagram 7.1.
The installation is satisfactory if the smoke is drawn into the
appliance.
SMOKE MATCH TO BE
If the smoke is not drawn into the appliance, leave the appliance BETWEEN INNER RIBS
alight at the maximum setting for a further ten minutes and then
OF CENTRE RADIANT
repeat the test.
If the smoke is still not drawn into the appliance, inspect the
Diagram 7.1
SPILLAGE CHECK
sealing of the closure plate.
If the sealing is satisfactory but the appliance is installed with the
flue restrictor in the closed position (see section 4.5), reopen the
restrictor, reseal the appliance and retest.
If smoke is still not drawn into the appliance Disconnect the
appliance and seek expert advice.
If the above test is satisfactory, open all internal connecting
doors, hatches, etc. in the room. Keep all doors and windows
that open to the outside of the building closed. recheck for
spillage as above.
If an extractor fan is installed in the same room as the appliance
or a connecting room, check that spillage does not occur with
the fan operating and all doors and other openings between the
fan and the appliance open.
If the test is satisfactory continue with the installation.
If the test is not satisfactory Disconnect the appliance and
advise the customer of the cause of failure.
8 Final Review
8.1 Final Review
Advise that any cleaning must only be carried out when the fire
Make sure that the radiants and dress guard are securely in
is off and cold.
position.
Advise the customer that they should read the Instructions for
Recheck the operation of the fire at all control positions.
use before operating the fire.
Visually inspect the appliance. Clean off any marks incurred
Advise the user that the appliance can be lit with a match if
during installation.
necessary by inserting it through the central opening at the
Advise the customer how to operate the fire.
bottom of the radiant box.
Explain to the customer that the appliance has a flame failure
Recommend that the appliance should be serviced and the
and spillage monitoring system. Point out the explanation of this
chimney inspected by a competent person (In the UK a CORGI
system shown in the Instructions for use. Advise that if the fire
registered person) at least annually.
goes out for any reason, wait at least three minutes before
If the appliance is in premises in the United Kingdom occupied
relighting. Stress that if the monitoring system repeatedly shuts
by a tenant, point out that by law a landlord must have any gas
off the fire, the appliance should be switched off and a specialist
appliance, flue and pipework which is situated in a tenant s
should be consulted.
premises checked for safety at least every 12 months.
Advise that the dressguard can be removed to replace the
Mention that the radiants may become brown with use, that this
radiants.
is quite normal and has no adverse effect.
Advise that the fire may give off a slight odour while new. This
Hand these instructions to the customer.
is quite normal and it will disappear after a short period of use.
221917C
13
9416
9 Servicing & Parts Replacement
REMEMBER, When replacing a part on this appliance, use only
9.4 To Remove the Piezo Generator
spare parts that you can be assured conform to the safety and
Remove the outer case as section 9.2.
performance specification that we require. Do not use
reconditioned or copy parts that have not been clearly authorised
Disconnect the electrode lead from below the pilot electrode.
by Hepworth Heating Ltd.
Disconnect the control spindle & adapter from the gas tap by
Always turn off the gas supply before commencing any
removing the split pin. Lift the adapter clear of the gas tap
servicing (The appliance inlet T connector incorporates
spindle.
an isolating valve).
Remove the circlip holding the piezo generator to the tap.
It is recommended that, at least once a year, the appliance
Replace in the reverse order. Make sure that the control knob
is disconnected and the catchment space behind the closure
with spindle is correctly turned to agree with the gas tap position
plate checked and cleared of any debris. The closure plate
before refitting the split pin.
must be resealed to the wall after checking.
Check that soot or debris is not impairing the electrode spark or
9.5 To Remove The Complete Burner Module,
pilot burner.
Pipes and Pilot
Check that soot or debris is not blocking any of the holes in the
main burner. Remove the outer case as section 9.2
Always test for gas soundness and spillage after servicing Support the inlet isolating elbow to avoid straining the pipework
the appliance. and disconnect the appliance from the elbow.
Disconnect the control spindle & adapter from the gas tap by
9.1 To Replace Radiant(s)
removing the split pin. Lift the adapter clear of the gas tap
spindle.
Remove the dress guard by holding its outer edges and flexing
the centre outwards to release the upper and lower locating Detach the left end of the burner module from the radiant box by
pins. removing one screw. See diagram 9.1.
Remove the old radiant(s) Fit the new radiant(s) ensuring that Carefully slide the burner module to the right to free it from the
they rest against the horizontal ribs in the rear panel and that right side of the radiant box. See diagram 9.1.
their bottom front edges are just behind the retaining channel at
Remove the pipes, gas tap or injectors as required.
the front of the radiant box.
Replace in the reverse order.
Replace in the reverse order.
Take care when replacing the injectors. The injectors have
ceramic tips at each end. It is important not to allow jointing
9.2 To Remove the Outer Case
compound to get on either end of the injectors.
Remove the control knob by pulling clear of the gas tap spindle.
Make sure that the control knob with spindle is correctly turned
Remove the two case retaining screws located at the front of the to agree with the gas tap position before refitting the split pin.
case near the bottom.
Lift the case up and forward to clear the rear top location.
Replace in the reverse order. Make sure that the channel near
the top of the rear of the outer case locates fully into the wings
of the engine back panel. See diagram 6.1 in the installation
section.
Make sure that the radiants are not dislodged when refitting the
case.
9.3 To Replace the Pilot Unit
Remove the outer case as section 9.2 above.
Disconnect the thermocouple connection at the bottom of the
gas tap.
1
Disconnect the pilot pipe from the gas tap. It is the upper
REMOVE
connection at the right side of the tap.
SCREW
Remove the first screw securing the dust cage to the pilot unit
& burner bracket. Carefully remove the dust cage and place
aside. Remove the second screw securing the pilot unit to the
burner bracket.
Disconnect the electrode lead from below the pilot electrode.
Carefully remove the pilot unit together with the pilot pipe then
disconnect the pipe from the pilot unit.
Replace in the reverse order.
Note:
1 The pilot unit must be replaced as a whole assembly. Its
individual components are not separately replaceable.
2. Once removed, ensure that the dust cage is cleaned
before refitting. Make sure that it locates squarely onto the
BURNER MODULE REMOVAL
pilot unit without any gaps between the cage edges and Diagram 9.1
the pilot unit.
221917C 14
9417
2
SLIDE BURNER UNIT
TO RIGHT
9 Servicing & Parts Replacement
Clean and grease the plug lightly with a suitable grease. Do not
9.6 To Grease the Gas Tap
apply excessive grease. Particularly, make sure that the gas
Remove the burner module as section 9.5.
ports are not restricted by grease.
Remove the circlip holding the piezo generator to the tap.
Push the plug back into the tap body. Line up the slot in the plug
with the mark previously made on the tap body.
Remove the two screws from the head of the tap.
Reassemble in the reverse order making sure that the
Remove the spindle and spring from the tap.
components are correctly engaged. Check the operation of the
Note the position of the slot in the plug. Mark this position on the
tap and piezo. Make sure that the control knob with spindle is
tap body.
correctly turned to agree with the gas tap position before
Rotate the plug and pull it out of the tap.
refitting the split pin.
H
B
F
A
E
G
C
D
J
KEY DESCRIPTION No. OFF PART No.
A Gas Tap & Spark Generator 1 462500
B Spark Generator 1 462501
C Upper injector Bray Cat. 28 Size 120 1 462502
D Lower injector Bray Cat. 28 Size 250B 1 462503
E Pilot Unit 1 462504
F Control Knob 1 462506
G Radiant 3 462507
H Dress Guard 1 427504
J Dust cage 1 427509
221917C
15
9423
9466
10 Fault Finding
10.1 Ignition Fault Finding
Refer to diagram 10.1.
10.2 Flue Blockage Safety Device
If the device operates it indicates there could be a problem with
the chimney. First make sure air vents are free of obstructions,
by carrying out spillage checks as section 7.1.
If burner will not light, check the electrode lead connections are satisfactory
and that the burner ports are clean.
Check the electrode gap is correct.
If ignition is still unsatisfactory carry out the following procedure.
Turn on tap to operate igniter and
observe spark
Disconnect ignition lead from
Spark
electrode and place within 4mm of No spark
no ignition
burner. Operate igniter
Renew Flue
Spark across
Blockage
No spark
gap
Safety Device
Remove ignition lead from piezo unit
and place screwdriver between
applaince chassis and piezo tag,
leaving a 4mm gap between blade
and tag. Operate igniter
Renew ignition
Spark
No spark
lead
Renew piezo
unit
Reassemble ignition system and
check ignition is satisfactory
IGNITION FAULT FINDING
Diagram 10.1
Because of our constant endeavour for improvement details may vary slightly from those in the instructions.
221917C 16
9467
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