Chapter 5 Power Supply Wiring, Power Consumption
Calculation, and Power Sequence Requirements
FBS-PLC internally has three kinds of circuit: a 5VDC logic circuit, a 24VDC driver circuit (driver output devices, for
example: relay, transistor, and etc), and a 24VDC input circuit. Only the 5VDC logic circuit and 24VDC output circuit
are powered by the built-in power supply for main/expansion units or powered by expansion power supply modules
(FBs-EPW-AC, FBs-EPW-D24), and the 24VDC input circuit can be choose to powered by the external power supply
or the built-in power supply of main/expansion units or 24VDC sensor of FBs-EPW-AC/D12/D24. Expansion modules
other than main/expansion units do not contain any power supply and are powered by the power supply inside the
main/expansion units or expansion power supply (FBS-EPW-AC, FBs-EPW-D24). Main/expansion units or expansion
power supply with their model numbers suffixed with  -D12/-D24 means is operated by DC power source. Otherwise,
AC power source is used.
RąCaution
In industrial environments, main power may irregularly experience a surge current or high voltage pulse
caused by the start or shut down of high power equipment. Users are advised to take necessary
measures (for example, the use of isolation transformer or other MOV suppression devices) for the
protection of PLC and its peripherals.
5.1 Specifications and Wiring of AC Power Sourced Power Supply
The available AC power supplies of FBS-PLC are the 14 Watt (SPW14-AC) supply for 10/14 PTs main unit, the 24 Watt
(SPW24-AC) supply for 20~60PTs main/expansion unit, and the 14 Watt expansion supply (FBS-EPW-AC) for
expansion modules. Except that the FBS-EPW-AC is an independent module, SPW14-AC and SPW24-AC are to be
installed on a main unit or inside an expansion unit, where their appearances are invisible. The following table lists the
specifications:
Model
Spec
SPW14-AC SPW24-AC FBS-EPW-AC
Item
Voltage 100 ~ 240VAC, -15% / +10%
Input Range
Frequency 50 / 60HZ ą5%
Max. Power Consumption 21W / 14W 36W / 24W 21W / 14W
Inrush Current 20A@264VAC
Allowable Power Interrupt �20ms
Fuse Spec. 2A�250V
Isolation Type Transformer/Photocouple Isolation, 1500VAC/minute
5VDC (logic circuit) N/A*2 5V, ą5%, 1A(max) 5V, ą5%, 0.4A(max)
24VDC
24Vą10%, 200mA(max)*3 24V, ą10%, 400mA(max) 24V, ą1%, 250mA(max)
(output circuit)
24VDC (input circuit) 24V,ą10%, 400mA(max) 24V, ą10%, 400mA(max) 24V, ą10%, 250mA(max)
Note *1�The 5VDC (for logic circuit) output power and the 24VDC (for output circuit) power can be accessed from the  I/O expansion
output header located on the right side of the main/expansion units for expansion modules. And the 5VDC power is also
used by communication board (CBxx) or communication module (CMxx). The 24VDC power for input circuits is provided
from the farthest 2 upper left terminals (labeled  +24V OUT- ) on the input terminal block of main/expansion unit to input
circuit in expansion module or other sensors.
H5-1
Output
Power*
1
Note *2�The 5VDC power of 10/14PTs main unit is generated from the 24VDC power in the output circuit, with specifications of
5VDCą10% and 400mA (max) (Circuit is located on the I/O board of 10/14PTs main unit).
Note *3�Without any I/O expansion interface, the 24VDC power in 10/14PTs main unit is for its output circuit alone and cannot be
used for other purposes.
RąCaution
The schematic diagram of AC power supply wiring in main/expansion units is shown below. Also be cautious
about the following:
Please follow the wiring schemes regulated by local national standards to use single-pole switch�break hot wire
0L0 �, to turn on or off the AC input power.
�, or double-pole switch�break both0L0and0N0
In wiring, hot wire0L0must be connected to the L terminal on unit, while the ground line0N0connected to the
N terminal. Please use wires with diameters 1mm2^�2mm2.
All G terminals on main unit and expansion unit/module have to be connected to the EG (Earth Ground)
terminal of main power system as shown in the figure below, with wire diameters larger than 2mm2.
RąWarning
Output of power for sensor cannot be connected in parallel with other powers, in which the conflict between two
sets of power will decrease their lifetime or cause immediate damage. This will induce unexpected malfunction of
PLC and cause serious or even deadly damage to people or equipment.
24VDC output
24VDC output 24VDC 24VDC output 24VDC
(for Sensor)
(for Input/Sensor) external power (for Sensor) external power
input / input / input /
OR OR
Sensor Sensor Sensor
OUT OUT OUT IN
CONVERTER
Input Input Input
(DC-DC)
SPOW24
SPOW24
-AC -AC
24V 0V 24V 0V
24V 0V
CPU control control
AC-DC
5V 5V
Power 5V control
AC-DC AC-DC
Supply Power Power
0V 0V
0V
Supply Supply
24V
24V 24V
F F
Output Output Output
F AI
Main unit Expansion Expansion module
Expansion module Expansion unit
(FBS- M ) power supply
(FBS-6AD, 2DA,
(FBS- ) (FBS- XY AC)
(FBS-EPW AC)
SW 6TC,6RTD...)
100-240VAC
L
main power
N
PE
5.2 Specifications and Wiring of DC Power Sourced Power Supply
The available DC power sourced power supplies of FBS-PLC are the 14 Watt (SPW14-D12/D24) supply for 10/14PTs
main unit, the 24 Watt (SPW24-D/12D24) supply for 20~60PTs main/expansion unit, and the 14 Watt expansion supply
(FBS-EPW-D24) for expansion modules. Besides the FBS-EPW-D24 is an independent module, SPW14-D12/D24 and
SPW24-D12/D24 are to be installed on a main unit or inside an expansion unit, where their appearances are invisible.
The following table lists the specifications:
H5-2
 Model
Spec.
SPW14-D12/D24 SPW24-D12/D24 FBS-EPW-D24
Item
Rated Voltage 12 or 24VAC, -15%/+20% 24VAC, -15%/+20%
Max. Power Consumption 21W / 14W 26W / 24W 21W / 14W
Inrush Current 20A @ 12 or 24VDC 20A@24VDC
�20ms
Allowable Power Interrupt
Fuse Spec. 3A(D12)/1.5A(D24), 125V 5A(D12)/2.5A(D24), 125V 1.5A, 125V
Isolation Type Transformer/Photo Coupler Isolation, 500VDC/minute
5VDC(logic circuit) N/A*2 5V, ą5%, 1A(max) 5V, ą5%, 0.4A(max)
24VDC(output circuit) 24Vą10%, 200mA(max)*3 24V, ą10%, 400mA(max) 24V, ą10%, 250mA(max)
24VDC(input circuit) 24Vą10%, 400mA(max) 24V, ą10%, 400mA(max) 24V, ą10%, 250mA(max)
Note *1�The 5VDC (for logic circuit) output power and the 24VDC (for output circuit) power can be accessed from the  I/O expansion
output header located on the right side of main/expansion units for expansion modules. The 24VDC power for input circuit
is provided from the farthest 2 upper left terminals (labeled  +24V OUT- ) on the input terminal block of main/expansion unit
to input circuit in expansion module or other sensors.
Note *2�The 5VDC power of 10/14PTs main unit is generated by the oscillations of the 24VDC power in the output circuit, with
specifications of 5VDCą10% and 400mA (max) (Circuit is located on the I/O board of 10/14PTs main unit)
Note *3�Without any I/O expansion interface, the 24VDC power in 10/14PTs main unit is for its output circuit alone and cannot be
used for other purposes.
RąCaution
The schematic diagram of DC power supply in main/expansion unit is shown below. Also be cautious about the
following:
Please follow the wiring schemes regulated by local national standards to choose single-pole switch (break 24V+) or
double-pole switch (break both 24V+ and 24V-) in order to turn on or off DC input power.
Wiring of 24V+ input power must be connected to the terminal labeled by + , while the 24V- end is connected to
the  terminal, Please use wires with diameters of 1mm2^�2mm2.
The G terminals on main unit and all digital expansion units/modules must be connected to the EG (Earth
Ground) terminal on main power system according to the scheme shown in the following figure, using wire diameters
larger than 2mm2.
RąWarning
Output of 24VDC power for input circuit cannot be connected in parallel with other powers, in which the conflict
between two sets of power will decrease their lifetime or cause immediate damage. This will induce unexpected
malfunction of PLC and cause serious or even deadly damage to people or equipment.
24VDC output
24VDC output 24VDC 24VDC output 24VDC
(for Sensor)
(for Sensor) external power (for Sensor) external power
input / input / input /
OR OR
Sensor Sensor Sensor
OUT OUT OUT IN
CONVERTER
Input Input Input
(DC-DC)
SPOW24 SPOW24
-D24 -D24
24V 0V 24V 0V 24V 0V
DC-DC CPU control control
DC-DC DC-DC
Power 5V
5V
5V control
Power Power
Supply
0V Supply 0V Supply 0V
24V 24V 24V
Output Output Output
F AI
F
F
Main unit Expansion Expansion module
Expansion module Expansion unit
(FBS- M -D) power supply
(FBS-6AD, 2DA,
(FBS- ) (FBS- XY-D24)
SW
(FBS-EPW-D24)
6TC,6RTD...)
12 or 24VDC
power
PE
H5-3
Output
Power*
1
5.3 Residual Capacity of Main/Expansion Unit & Current Consumption of Expansion
Module
Besides its own circuits usage, the residual capacities of three sets of built-in power supply of main/expansion unit are
big enough for other expansion modules usage. In addition, the expansion power (FBS-EPW) module can also provides
the power for expansion modules usage. As each model of the main/expansion unit has AC/DC power or modules, it has
different residual capacity, various models of expansion modules also consume different amounts of current. In practice,
one has to consider the match between the two to avoid overload in any of the three sets of output power. In the
following, the worst case of the available residual capacity in each main/expansion unit and the maximum power
consumption of expansion modules are described below spare.
5.3.1 Residual Capacity of Main/Expansion Unit
Extra Capacity Output Power
5VDC(logic circuit) 24VDC(output circuit) 24VDC(input circuit)
-output communication block
-output expansion cable- -output terminal block-
Model
or expansion cable-
300mA � 340mA
FBS-10/14MA
753 mA 335mA 310mA
FBS-20MA
722 mA 325mA 295mA
FBS-24MA
712 mA 315mA 262mA
FBS-32MA
688 mA 295mA 244mA
FBS-40MA
644 mA 255mA 190mA
FBS-60MA
AC
300 mA � 340mA
FBS-10/14MC
Main
753 mA 335mA 310mA
Unit FBS-20MC
P
722 mA 325mA 295mA
FBS-24MC
O
712 mA 315mA 262mA
FBS-32MC
W
688 mA 295mA 244mA
FBS-40MC
E
644 mA 255mA 190mA
FBS-60MC
R
710mA 310mA 325 mA*
FBS-20MN
670mA 297mA 280 mA*
FBS-32MN
627 mA 276 mA 250 mA*
FBS-44MN
948 mA 350mA 337mA
FBS-24XY-�%
Expansion
918 mA 320mA 292mA
FBS-40XY-�%
Unit
880 mA 280mA 238mA
FBS-60XY-�%
FBS-10/14MA-D24 300mA � 270mA
753mA Total295mA
FBS-20MA-D24
722mA Total270mA
FBS-24MA-D24
DC
712mA Total227mA
FBS-32MA-D24
688mA Total 189mA
FBS-40MA-D24
P Main
644mA Total 95mA
FBS-60MA-D24
O Unit
300mA � 270mA
FBS-10/14MC-D24
W
753mA Total 295mA
FBS-20MC-D24
E
722mA Total 270mA
FBS-24MC-D24
R
712mA Total 227mA
FBS-32MC-D24
688mA Total 189mA
FBS-40MC-D24
644mA Total 95mA
FBS-60MC-D24
H5-4
710mA Total 285mA*
FBS-20MN-D24
670mA Total 227mA*
FBS-32MN-D24
627mA Total 176mA*
FBS-44MN-D24
948mA Total 337mA
Expansion FBS-24XY �%
Unit 918mA Total 262mA
FBS-40XY �%
880mA Total 168mA
FBS-60XY �%
In the above table, the residual capacity is calculated according to the most power-consuming model (for
example, MCT) of in each main/expansion unit by its I/O point number, under the maximum load condition (with
both DI and DO ON). The basic units for calculation are 7.5mA /PT for high/medium speed DI, 4.5mA/PT for low
speed DI (Ultra high speed DI does not use the 24VDC power in input circuit), 10mA/PT for high speed DO,
7.5mA/PT for medium speed DO, and 5mA for low speed DO and relay output. (excluding the SSR model).
See Sections 5.1 and 5.2 for the residual capacity of expansion power (-EPW-AC and -EPW-D24)
RąWarning
Either for the built-in power supply of the main/expansion unit or the expansion power supply for the expansion
unit, the total amount of current cannot exceed the value listed in the above table. Any violation will cause a
voltage drop by overloading the power supply, or intermittent powered with the supply in protection mode, either
of which will result in unexpected action of PLC and cause harm to people or damage to equipment.
5.3.2 Maximum Current Consumption of Expansion Module
Without its own power supply, expansion modules must be supported by the main/expansion unit, expansion power, or
external power supply (24VDC input circuit alone). The following table lists the maximum consumption current of each
expansion module.
5VDC Logic Circuit 24VDC Output Circuit 24VDC Input Circuit
Current
Model
-input expansion cable- --input terminal block---
FBS-24XY 54 mA 85mA 63mA
FBS-40XY 83 mA 136mA 108mA
FBS-60XY 119 mA 124mA 162mA
FBS-8XY 30 mA 34mA 18mA
�
FBS-8X 30 mA 36mA
�
FBS-8Y 29 mA 68mA
FBS-16XY 40 mA 68mA 36mA
�
FBS-16Y 40 mA 136mA
�
FBS-20X 35 mA 90mA
�
FBS-24X 54 mA 108mA
� �
FBS-24YT 66 mA
�
FBS-32DGI 14 mA 36mA
�
FBS-7SG1 24 mA 213 mA
�
FBS-7SG2 24 mA 396 mA
�
FBS-6AD 25 mA 53 mA
�
FBS-2DA 33 mA 90 mA
�
FBS-4DA 35 mA 137 mA
�
FBS-4A2D 35 mA 103 mA
�
FBS-2TC 30 mA 21 mA
�
FBs-6TC 30 mA 29 mA
�
FBS-6RTD 32 mA 16 mA
�
FBS-16TC 30 mA 58 mA
�
FBS-16RTD 32 mA 19 mA
�
FBs-6NTC 33 mA 16 mA
H5-5
Digital I/O Expansion Module
Numeric I/O Expansion Module
 �
FBs-2A4TC 39 mA 52 mA
�
FBs-2A4RTD 39 mA 32 mA
� �
FBs-B4AD 25 mA
� �
FBs-B2DA 223 mA
� �
FBs-B2A1D 158 mA
Voice
� �
Output FBs-VOM 500 mA
Module
�
Special FBs-4PT 25 mA 82 mA
�
Modules FBs-1LC 32 mA 48 mA
� �
FBS-CB2 13 mA
� �
FBS-CB22 26 mA
� �
FBS-CB5 51 mA
� �
FBS-CB55 95 mA
� �
FBS-CB25 55 mA
FBs-CBE 50 mA
� �
FBS-CM22 18 mA
� �
FBS-CM55 95 mA
� �
FBS-CM25 70 mA
� �
FBS-CM25E 110 mA
� �
FBS-CM55E 120 mA
� �
FBS-CM25C 41 mA
� �
FBS-CM5R 26 mA
� �
FBS-CM5H 135 mA
� �
FBs-BDAP 47 mA
� �
FBs-BPEP 58 mA
� �
FBS-DAPB 75 mA
� �
FBS-DAPC 193 mA
� �
FP-08 125 mA
The above table lists the required current for the maximum consumption in each expansion module. The 24VDC
input circuit consumes 4.5mA less per point of OFF state DI in DI/O module, while the 24VDC output circuit
consumes 5mA less per point of OFF state DO. The effect of power consumption variation regarding the ON/OFF
state of DI/DO of expansion modules other than DI/O are less significant and can be neglected.
The effect of residual capacity variation regarding the ON/OFF state of DI/DO for 5VDC logic circuit can be
neglected.
H5-6
Communication
Communication
Board (CB)
Module (CM)
Others
5.3.3 Calculation Example of Power Capacity
Power module selection is depending on the sum of current consumption of all modules. Therefore, user must
know the current consumption of each module. Please refer to Table II, which has the maximum current consumption
of each expansion module.
Before power module selection, we need to calculate the total current consumptions. Calculations need to be
divided into two sections, DC5V (Bus Power) current consumption and DC24V (Bus Power) current consumption.
User must consider the match between power and expansion modules cannot cause BusPower output power of
any one group of overload use.
Example 1: The below diagram is a system modules, try to calculate the power supply used of the system.
FBs- FBs- FBs- FBs- FBs- FBs- FBs-
16YR 16YR 6AD
CM55E B2DA 24MC 60XYR
Unit : mA
Result
Internal 5VDC logic power -120 -150 +722 -120 -39 -39 -30 +244 (OK)
supply
Internal 24VDC logic power � � +325 -120 -80 -80 � +45 (OK)
supply
External 24VDC Sensor � � +295 -162 � � -45 +88 (OK)
power supply
Result: (1) First calculate current consumption of internal 5VDC logic power supply
+722mA - 120mA - 150mA - 120mA - 39mA - 39mA - 30mA = +244 mA (OK)
(2) And then calculate current consumption of internal 24VDC logic power supply
+325mA - 120mA - 80mA - 80mA = +45 mA (OK)
(3) Calculate current consumption of external 24VDC Sensor power supply
+295mA - 162mA - 45mA = +88 mA (OK)
In conclusion, the total current consumption of the above six modules cannot exceed the total current consumption
of the main unit, so do not need to expand any power supply module.
Example 2: The below diagram is a system modules, try to calculate the power supply used of the system.
FBs- FBs- FBs- FBs- FBs- FBs- FBs- FBs-
CM55E B2DA 24MC 60XYR 16YR 16YR 6AD 16YR
Unit : mA
Result
Internal 5VDC l ogi c -120 -150 +722 -120 -39 -39 -30 -39 +195 (OK)
power suppl y
Internal 24VDC l ogi c � � +325 -120 -80 -80 � -80 -35 (overl oad)
power suppl y
External 24VDC � � +295 -162 � � -45 � +88 (OK)
Sensor power suppl y
H5-7
Result: (1) First calculate current consumption of internal 5VDC logic power supply
+722mA - 120mA - 150mA - 120mA - 39mA - 39mA - 30mA - 39mA = +195 mA (OK)
(2) And then calculate current consumption of internal 24VDC logic power supply
+325mA - 120mA - 80mA - 80mA - 80mA = -35 mA (overload)
(3) Calculate current consumption of external 24VDC Sensor power supply
+295mA - 162mA - 45mA = +88 mA (OK)
In conclusion, the total current consumption of internal 24VDC logic power supply of above seven expansions
exceeds power capacity of the main unit, so needs to expand power supply module as in example 3.
Example 3: The below diagram is a system modules, try to calculate the power supply used of the system.
FBs-
FBs-
FBs- FBs- FBs- FBs- FBs- FBs- FBs-
16YR
EPW-AC
CM55E B2DA 24MC 60XYR 16YR 16YR 6AD
Unit : mA
(1) (2)
Result Result
Internal 5VDC
+244
l ogi c power -120 -150 +722 -120 -39 -39 -30 400 -39 +361(OK)
(OK)
suppl y
Internal 24VDC
+45
l ogi c power � � +325 -120 -80 -80 � 250 -80 +170 (OK)
( O K )
suppl y
External 24VDC
+88
Sensor power � � +295 -162 � � -45 250 � +250 (OK)
( O K )
suppl y
Result: (1) First calculate the current consumption of expansion modules which provided from
the main unit.
current consumption of internal 5VDC logic power supply
+722mA - 120mA - 150mA - 120mA - 39mA - 39mA - 30mA = 244 mA (OK)
current consumption of internal 24VDC logic power supply
+325mA - 120mA - 80mA - 80mA = 45 mA (OK)
current consumption of external 24VDC Sensor power supply
+295mA - 162mA - 45mA = 88 mA (OK)
(2) then calculate the current consumption of expansion modules which provided from
expansion power supply module
current consumption of internal 5VDC logic power supply
+400mA - 39mA = +361 mA (OK)
current consumption of internal 24VDC logic power supply
+250mA - 80mA = +170 mA (OK)
current consumption of external 24VDC Sensor power supply
+250mA - 0mA = +250 mA (OK)
In conclusion, add one expansion power supply(FBs-EPW-AC)�in this way it can satisfy the total current
consumption of seven expansion modules.
H5-8
5.4 Requirement of Power Sequence in Main Unit & Expansion Unit/Module
When the power is on, the FBS-PLC main unit first detects the type and number of expansion unit/module attached to
its expansion interface and get the actual I/O configuration. Therefore, while the main unit performs detection, the
power in expansion unit/module should be already UP, otherwise, the detected I/O configuration will not correct.
Namely, the power of expansion unit/module should be ON simultaneously or even earlier. There will be no time
sequence error when main unit/expansion unit/module are connected together to one power. If the expansion unit and
main unit powered by different powers (or the same power but different switches), or external power supply is used for
expansion modules, time sequence of both powers should be considered. To solve the problem of the expansion
unit/module power not get ready before main unit power does, FBS-PLC provides a special R4150 register which can
delay the detection time of I/O configuration. The time base of R4150 is 0.01sec with a default value of 100 (namely a
1sec delay), which can be set from 100~500 (1~5sec), as shown in the figure below. If the expansion unit power cannot
be UP within 1sec after main unit power is ON, the R4150 time needs to be set longer to delay the detection by CPU. It
cannot exceed 5sec, however, otherwise the configuration of expansion interface cannot be detected.
0 1 5
sec sec
sec
�y �y �y
Main Unit Power
;N_j�
�n
Expansion Unit
�dEQ_j(!jD})�
�n
(Module) Power
!qż�te ż�teR4150 !q�luP,n
Unable to detect
No adjustment Adjustment
required requiredR4150
H5-9


Wyszukiwarka

Podobne podstrony:
chapter13
The Kama Sutra Part V Chapter 3
Book 4, Chapter 8
Tagg J , The discliplinary frame Footnotes to Chapter 5 Pencil of history
Grid Power Quality with Variable Speed Wind Turbines
Feeling of Power Nieznany
Feynman Lectures on Physics Volume 1 Chapter

The Kama Sutra Part I Chapter 2
Chapter56

więcej podobnych podstron