Mazatrol M Plus FH480 PM896 17 3


{
MILL=T
LATHE=F
SIMPLE_ROT_POS=T
ROTARY_MILL=F
ADV_MILL=F
SUBS=T
MILLTURN_Y-AXIS=F
METRIC=T
}

{Change Comments ***********************************************************}

{
10/24/94 [cwh]
B001.81.4 ( from B001.81.3 )

Made changes to ZOnlyRep and FinishSub1 subs to properly handle
Feed connects and clearance moves.
}

{11/8/94
Modified: Fanuc 6M (FW) B001.81.4
For: Gibbs & Associates
Versions: Catalyst v2.14.12C/Compost 4.21.23
Changes made per Pete Jackson
Charles reported a problem involving operations that do not change coordinate systems from
previous operations.
Added ClearCSOffset at NotSameToolWFO and SameToolWFO subs.
DWB}

{
12/01/94
B001.81.6
Changed FirstOp3 to call out A0B0 to move to the first CS.
When possible, this should be changed to check the MDD and only call out the axes that
make sense.

Added RecallWFO sub-routine to NotSameToolWFO and SameToolWFO to ouput the current fixture offset
and A0B0. Added for easier restarts at the machine. Both are only called from NoMPs.
When possible, this should be changed to check the MDD and only call out the axes that
make sense.
}

{
12/02/94
Changed version number to .00 from .81
TH}

{
Format: Fanuc 6M (FW) B001.00.01
12/08/94
Added AAxisAvail? and BAxisAvail? checks to CSAngleA and CSAngleB subs
Added WFO1 and A0B0 if AxisAvail to End2:
TH}

{
Format: Fanuc 6M (FW) B001.00.01
12/09/94
Fixed RecalWFO to check AAxisAvail? and BAxisAvail?
Cleaned up FirstOp3 to use new checks placed in CSAngleA and CSAngleB
TH}

{
Format: Fanuc 6M (FW) B001.00.03
12/19/94
Added ClearCSOffset to OpenMP: CloseMP: and SubCSMP:
Added if AChange? OR BChange? to home postition call-out in SameToolOp1
Started using Flag('3') to determine toggle between incrementing through MPs and decrementing through MPs
Changed CloseMP to check Flag('3'). If true, the WFOs will increment from first to last. If false, the WFOs will
decrement from last to first.
Example:
TRUE for 4 parts: G54P1, G54P2, G54P3, G54P4
FALSE for 4 parts: G54P4, G54P3, G54P2, G54P1
This is most useful for tombstone machining on rotary tables. With this method, the code will machine part1, rotate, part2,
rotate, part3, rotate, part4, tool change, part4, part3, part2, part1, toolchange, etc. It minimizes the rotation and also
stops the machine from "winding up".
To do this a new sub was created called ToggleIncDecWFO. The flag is set to true in ProgStart and toggled inside CloseMP
after running through the parts
Replaced SetZRepInc and RestoreAbsOrInc with one sub called DoAbsOrInc. Any line with SetZRepInc now
has DoAbsOrInc as the first command after the SeqC.
TH}

{
Format: Fanuc 6M (FW) B001.00.04
1/10/95
NewToolOp3 now has an AbsOrInc on the line that calls out the Plane 'G80' CRCOff
NewToolOp5 no longer has the AbsOrInc command
NewToolOp5b has been created and has the AbsOrInc command
Changed MP1ToollAllPfu to call NewToolOp5b
Added AbsOrInc and Rapid to the FirstOperation? section of MP1ToollAllPXcp
Added Rapid to the NewTool? section of MP1ToollAllPXcp
Started using Flag ('4') to turn on Inc/Dec WFO's (See above). True means use Inc/Dec WFO's.
MP1ToollAllPXcp, MP1ToollAllPFU, and MPallTools1P now output WFO if NOT WorkFixtureOffsets?
TH}

{
Format: Fanuc 6M (FW) B001.00.05
1/13/95
Replaced TrackZNO# ZDepth# with TrackZNO# FIRST SPZ# in the drilling section
Formatted TrackZNO# to #4
}

{
Format: Fanuc 6M (FW) B001.00.06
2/15/95
Fixed RecallWFO: to output correct WFO# if WFOCS
TH}

{ Added ClearCSOffset to SubCSMP TH}

{
Format: Fanuc 6M (FW) B001.10
7/27/95
Added G52 style output for too many coordinate systems
Updated to .10 format
TH}

{11/10/95
Initial: Fanuc 6M (FW) B001.10
Created: Fanuc 6M (FW) B001.10.01
Develop: ComPost 4.21.33, Catalyst68K v2.30.14
Comment: Corrections to Processor.
To correct multiple parts output:
Added "OR Flag?('2')" to "IF WFOCS?" in "SubCSMP:".
To Simplify prog subs and correct errors in MP1ToollAllPXcp:
Changed FirstOp3a/NewToolOp5a to FirstOp4/NewToolOp6
Deleted NewToolOp5b sub and changed call to NewToolOp5 (they were identical!)
Deleted OfstOn and Cool On from FirstOp3/NewToolOp5
Added calls to FirstOp4/NewToolOp6 after calls to FirstOp3/NewToolOp5.
Changed StrtPos in MP1ToollAllPXcp to FirstOp3/NewToolOp5.
Corrected format of CSOffsetA# and CSOffsetB#.
Deleted RecallWFO sub. It was not used!
Jim Radcliffe}

{11/15/95
Initial: Fanuc 6M (FW) B001.10.01
Created: Fanuc 6M (FW) B001.10.02
Develop: ComPost 4.21.33, Catalyst68K v2.30.18C
Comment: Corrections to Processor
Modified WFO Handling:
Changes:
Deleted NotSameToolWFO & SameToolWFO subs.
Added WFOStuff sub.
Changed all WFO calls in main loops to WFOStuff.
Results:
Changes do not effect Multiple Parts output.
Correct WFO is output by default at the beginning of each tool.
G52, if used, is output by default at the beginning of each tool.
G52, without WFO, is output at SameTool only if there is a change.
Jim Radcliffe}

{11/15/95
Initial: Fanuc 6M (FW) B001.10.02
Created: Mazatrol M Plus FH480 C000.10
ForUser: Yale Security
Control: Mazatrol M Plus
Machine: Mazak FH480
Develop: ComPost 4.21.33, Catalyst68K v2.30.18C
Comment: New Processor per manual, sample program and conversations with Tony Scricca
Jim Radcliffe}

{1/17/96, Updated .10 to .11 version, MPK}

{3/25/96, Tested ZOnlyRepAutoCycle, Changed version # to .12, MPK}

{3/19/99
Initial: Mazatrol M Plus FH480 C896.12
Created: Mazatrol M Plus FH480 PM896.17.3
made simple 4th axis post per Fanuc 6M PM001.17.3
}

{Prog Numeric Format Definitions ****}

#1 = '#.00'
#2 = '#####.###;0.'
#3 = '*#####.###;0.'
#4 = '#####.###;0.'
#5 = '#######0'
#6 = '####^##0'
#7 = '#'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(TrackC#,3)
FORMAT(TrackCNO#,3)
FORMAT(MoveC#,3)
FORMAT(UnitAngle#,3)
FORMAT(Recall#,4)
FORMAT(ADD#,4)
FORMAT(ToolDiameter#,4)
FORMAT(TrackXNO#,4)
FORMAT(TrackYNO#,4)
FORMAT(TrackZNO#,4)
FORMAT(TRUNC#,5)
FORMAT(Program#,5)
FORMAT(Program2#,5)
FORMAT(CallMasterNum#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(NewWFO#,5)
FORMAT(Parts#,5)
FORMAT(Dwell#,6)
FORMAT(RapidF#,7)

{Added Subroutines ****}

report:
IF PalletIn?
'------------------------------------' EOL
'Num#(1) xEP = ' Recall# Num#('1') EOL
'Num#(2) yEP = ' Recall# Num#('2') EOL
'------------------------------------' EOL
END
RETURN

resetSP: {update to the correct StartPos}
IF Rotations? OR Repeats? OR AutoCycle?
IF AbsValue?
TrackXNO# SPX#
TrackYNO# SPY#
ELSE
SetAbs
TrackXNO# SPX#
TrackYNO# SPY#
SetInc
END
END
RETURN

saveEP: {save the correct EndPos}
IF PointFeat?
IF AutoCycle?
SetACSPCompF
Save# Num#('1') ADD# Recall# Num#('1') SPX# { xOpEP }
Save# Num#('2') ADD# Recall# Num#('2') SPY# { yOpEP }
SetACSPComp
ELSE
Save# Num#('1') SPX# { xOpEP }
Save# Num#('2') SPY# { yOpEP }
END
ELSE
Save# Num#('1') EPX# { xOpEP }
Save# Num#('2') EPY# { yOpEP }
END
RETURN

getEP: {save the correct EndPos}
IF Rotations? OR Repeats? OR AutoCycle?
IF AbsValue?
saveEP
ELSE
SetAbs
saveEP
SetInc
END
report
END
RETURN

setSRXYtoACEP:
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
RETURN

{Prog Subroutines ****}

restoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

wfo:
'G' NewWFO#
RETURN

wfoStuff:
IF NewWFO?
IF MultipleParts? AND WorkFixtureOffsets?
EOL
'*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL
ELSE
wfo
END
ELSE
IF Flag?('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF NOT SameTool?
IF MultipleParts?
IF WorkFixtureOffsets?
WFO1
ELSE
wfo
END
ELSE
wfo
END
END
END
END
SetFlagF('2') { Do not output WFO second time wfoStuff is called for MP-WFO-OTAP-ECP }
RETURN

doSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN

doOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
restoreScale
END
RETURN

psInit:
NewWFOF
FourthCWF
FourthCCWF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
PalletInF
RETURN

psStuff:
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF
END
RETURN

doPostScript:
psInit
EachPS
SeqC PostScript EOL
psStuff
NextPS
RETURN

doEndOpPS:
psInit
EachEOPS
SeqC EndOpPS EOL
psStuff
NextPS
RETURN

absValueC:
IF NOT AbsValue?
AbsValue
END
RETURN

incValueC:
IF AbsValue?
IncValue
END
RETURN

absOrIncC:
IF AbsoluteMoves?
absValueC
ELSE
incValueC
END
RETURN

setAngleUnder360: {sets status register and machine to current rotary position between -360 and 360 deg}
IF AAxisAvail?
SetAbs
IF GTEqual? MoveC# Num#('360') {reset the A-axis to be between 0 and 359.999}
ResetAngle
SeqC Preset 'A' TrackC# UnitAngle# EOL
ELSE
IF LTEqual? MoveC# Num#('-360')
IF Equal? UnitAngle# Num#('0') {reset the A-axis to be 0}
ResetAngle
SeqC Preset 'A' TrackC# UnitAngle# EOL
ELSE {reset the A-axis to be between -0.001 and -359.999}
ResetAngle
SeqC Preset 'A' TrackC# SUB# UnitAngle# Num#('360') EOL
END
END
END
SetInc { Because we call setAngleUnder360 right after incValueC OfstOff }
END
RETURN

doStartPos:
StrtPos
IF AAxisAvail?
CalcSCAng MoveC
ELSE
TrackCNO# Num#('0')
END
RETURN

entryMove:
IF FirstOperation? OR NewTool?
RapidF# { Forces FeedEnt/FeedRate }
ELSE
IF LAST Rotations? OR LAST Repeats?
RapidF# { Forces FeedEnt/FeedRate }
END
END
IF FeedEntry?
SeqC Feed ZIn FeedEntC EOL
ELSE
SeqC RapidC ZIn EOL
END
RETURN

startSub:
OpenSub
SubID EOL
doSubComment
RETURN

subWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN

stdSub:
SeqC SubCall CallLab RepLab RepCycs EOL
startSub
RETURN

finishSub1: {part 1}
SeqC CRCOffC
IF NOT FeedConnect?
RapidC ZCP3C
END
EOL
RETURN

finishSubG92: {part 2}
SeqC Preset ShiftRC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftRC EOL
RETURN

doWFOOps:
IF Flag?('5')
SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
ELSE
SeqC SetWFO EOL
END
SeqC SubCall CallLab RepLab OnePart EOL
RETURN

openMP:
NewProg
IF WorkFixtureOffsets?
IF OneToolAllParts? AND ExitClearancePlane?
SetFlag('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
END
NewWFO
EachWFO {simple eachPart}
doWFOOps
IncWFO
NextWFO {simple NextPart}
startSub
ELSE
SeqC SubCall CallLab RepLab Parts EOL
IF OneToolAllParts? AND ExitClearancePlane?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
startSub
END
RETURN

closeMP:
IF WorkFixtureOffsets?
SeqC EndSub EOL
CloseSub
SeqC WFO1 EOL
ELSE
SeqC absOrIncC EOL
SeqC Preset ShiftPC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftPC EOL
END
RETURN

doAbsOrInc:
IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated }
IF ZMove?
incValueC
ELSE
absOrIncC
END
END
RETURN

doDrillAbsOrInc:
IF Flag?('1') { DrillSubs activated }
IF SPZMove?
incValueC
ELSE
absOrIncC
END
END
RETURN

restoreAbsOrInc:
IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated }
SeqC absOrIncC EOL
END
RETURN

ckCRC:
IF LastFeat?
CRCOffC
ELSE
IF NOT ZMove?
CRCOnC
END
END
RETURN

ckCRCNum:
IF NOT LastFeat? AND Equal? SPZ# EPZ#
CRCOffsetC
END
RETURN

tpPointFeat:
IF AutoCycle?
SeqC MoveSXYC EOL
IF Repeats? AND ZshiftOnly?
SeqC SubCall CallLabB TRUNC# SUB# Program# Num#('1') EOL
ELSE
SeqC SubCall CallLab EOL
END
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
IF FirstFeat?
SetFlagF('9') { For valid Drill Rotation Sub }
IF Rotations?
IF NOT LastFeat?
IF NOT MasterOp?
SetFlag('9') { valid Drill Rotation Sub }
NewProg
StartSub
END
END
END
ELSE
SeqC doDrillAbsOrInc MoveSXYZC EOL
END
IF LastFeat?
IF Flag?('9') { valid Drill Rotation Sub }
restoreAbsOrInc
IF NOT MasterOp?
SeqC EndSub EOL
CloseSub
END
END
END
END
RETURN

tpRapidFeat:
IF XMove? OR YMove? OR ZMove?
SeqC doAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL
END
RETURN

tpLineFeat:
IF XMove? OR YMove? OR ZMove?
SeqC doAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
END
RETURN

tpArcFeat:
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
SeqC doAbsOrInc
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
ArcFeedC EOL
NEXTQuadrant
RETURN

toolPath:
ResetCRCNum
EACHFeat
IF FirstFeat?
resetSP
END
IF PointFeat?
tpPointFeat
ELSE
IF RapidFeat?
tpRapidFeat
ELSE
IF LineFeat?
tpLineFeat
ELSE
IF ArcFeat?
tpArcFeat
END
END
END
END
IF LastFeat?
getEP
END
NEXTFeat
restoreAbsOrInc
RETURN

autoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
startSub
SetSRXYtoSP
SeqC incValueC EOL
RETURN

autoCycCutSub2: {part 2}
toolPath
SeqC absOrIncC CRCOffC
IF Repeats? AND FeedConnect? AND ZshiftOnly?
ELSE
RapidC ZCP2
END
EOL
SeqC EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN

autoCycPat:
SetPass2 {position pattern}
toolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN

milling:
IF AutoCycle?
NewProg
autoCycCutSub1
entryMove
autoCycCutSub2
autoCycPat
ELSE
entryMove
toolPath
END
RETURN

g92Sub:
subWarning
stdSub
SeqC absOrIncC Connect doStartPos EOL
milling
finishSub1
finishSubG92
RETURN

doSepSubContour:
SetPass1
TrackZNO# SPZ#
startSub
RapidF#
IF AutoCycle?
NewProg
autoCycCutSub1 {build element sub}
TrackZNO# SPZ#
autoCycCutSub2
ELSE
toolPath
finishSub1
SeqC EndSub EOL
CloseSub
END
SetPass1
SetStatusRapid
RapidF#
SetSRXYtoEP
TrackZNO# ClearancePlane2#
RETURN

doSepSubFeedConnect:
IF FeedConnect?
FeedEntC
END
RETURN

doSepSubSPMove:
SetStatusOff
IF SPXMove? OR SPYMove?
IF AutoCycle?
incValueC
END
SeqC Connect StrtPosC doSepSubFeedConnect EOL
absOrIncC
ELSE
Connect
END
SetStatusOn
RETURN

doSepSubZMoves:
IF FeedConnect?
SeqC FeedC ZInPlusInc FeedEnt EOL
ELSE
IF FeedEntry?
IF NOT FirstCycle?
SeqC RapidC ZCP2PlusInc EOL
END
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
IF FirstCycle? AND AutoCycle?
Rapid
END
SeqC RapidC ZInPlusInc EOL
END
END
SeqC SubCall CallLab EOL
IF NOT FeedConnect? AND NOT AbsValue?
TrackZNO# ZCP2PlusInc#
SeqC ZCP2C EOL
IF NOT AutoCycle?
TrackZNO# ClearancePlane3#
END
END
RETURN

setSepSubZ:
SetAbs
TrackZNO# ADD# SPZ# MUL# RepsLess1# RepeatZ#
SetInc
RETURN

doSepSubExit:
IF NOT AbsValue?
setSepSubZ
END
IF AutoCycle?
SeqC Rapid ZCP2 EOL
ELSE
Rapid { Will be output at millingOp ZCP3 }
END
RETURN

resetSepSubSR:
SetPass1
SetStatusRapid
RapidF#
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
RETURN

zonlyRepAutoCycle:
doSepSubContour
EachCycle
IF NOT FirstCycle?
doSepSubSPMove
END
doSepSubZMoves
NextCycle
IF FeedConnect?
doSepSubExit
END
SeqC EndSub EOL
CloseSub
{Element shift, not pattern}
autoCycPat {write pattern moves and main calls}
resetSepSubSR
TrackZNO# ClearancePlane2#
RETURN

zonlyRep:
doSepSubContour
EachCycle
IF NOT FirstCycle?
doSepSubSPMove
END
doSepSubZMoves
NextCycle
resetSepSubSR
IF FeedConnect?
doSepSubExit
ELSE
TrackZNO# ClearancePlane3#
END
RETURN

millingOp:
SeqC ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
zonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
SetFlag('1') { Milling ZShiftOnly SepSubs activated }
zonlyRep
SetFlagF('1') { Milling ZShiftOnly SepSubs deactivated }
END {end Auto Cycle IF}
ELSE {not Z only}
g92Sub
END {end Z only IF}
ELSE {no repeat OPs}
milling
END
IF AutoCycle?
SeqC CRCOffC ZCP3C EOL
setSRXYtoACEP
ELSE
SeqC CRCOffC RapidC ZCP3C EOL
END
RETURN

skipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN

setDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN

drillingOp:
SeqC DrillCP EOL
GetCycle
SeqC Cycle FromCP doStartPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL
IF CallMasterOp?
SeqC SubCall CallLabB CallMasterNum# EOL
skipToLastFeat
ELSE
TrackZNO# SPZ#
IF MasterOp?
SetFlag('1') { DrillSubs activated }
NewMasterProg
SeqC SubCall CallLab EOL
startSub
toolPath
SeqC EndSub EOL
CloseSub
SetFlagF('1') { DrillSubs deactivated }
ELSE
toolPath
END
END
setDrillEndOpZ
IF NOT Rotations?
SeqC DrillOff Rapid ZCP3 EOL
END
RETURN

checkPass: {use the correct StrtPos}
IF AutoCycle?
SetPass2
ELSE
SetPass1
END
RETURN

checkPass: {use the correct StrtPos}
IF AutoCycle?
SetPass2
ELSE
SetPass1
END
RETURN

rotateStartPosC:
TrackXNO# Recall# Num#('1') { xOpEP }
MoveSXC
TrackYNO# Recall# Num#('2') { yOpEP }
MoveSYC
CalcSCAng MoveC
RETURN

rotaryReps: {use the correct EndPos}
EachRotation
IF Milling?
IF FirstRotation?
NewProg
SaveProgNum2
StartSub
millingOp
SeqC EndSub EOL
CloseSub
checkPass
ELSE
SeqC rotateStartPosC EOL
END
SeqC SubCall CallLabB Program2# EOL
ELSE
IF Drilling?
IF FirstRotation?
drillingOp
checkPass
ELSE
IF RetractToCP1? AND Equal? ClearancePlane1# ClearancePlane3#
SeqC rotateStartPosC EOL
ELSE
IF NOT RetractToCP1? AND Equal? ClearancePlane2# ClearancePlane3#
SeqC rotateStartPosC EOL
ELSE { Need to cancel Drill Cycle between Rotations }
SeqC DrillOff Rapid ZCP3 EOL
SeqC rotateStartPosC EOL
SeqC DrillCP EOL
SeqC Cycle FromCP rotateStartPosC ZDepth RLevel Dwell Peck Retract FeedEnt EOL
END
END
END
IF CallMasterOp?
IF NOT FirstRotation?
SeqC SubCall CallLabB CallMasterNum# EOL
END
ELSE
IF MasterOp?
IF NOT FirstRotation?
SeqC SubCall CallLab EOL
END
ELSE
IF Flag?('9') { valid Drill Rotation Sub }
SeqC SubCall CallLab EOL
END
END
END
IF LastRotation?
SeqC DrillOff Rapid ZCP3 EOL
END
END
END
NextRotation
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
TrackZNO# ClearancePlane3#
RETURN

opGuts:
IF Rotations?
rotaryReps
ELSE
IF Milling?
millingOp
ELSE
IF Drilling?
drillingOp
END
END
END
RETURN

progStart:
InitProg
ReverseXZArcs
InitWFONum
SetFlood
SetMaxRPM('10000')
IF Metric?
SetMaxFeed('2540')
ELSE
SetMaxFeed('100')
END
Save# Num#('1') Num#('0') { Status Register Variable for X Axis }
Save# Num#('2') Num#('0') { Status Register Variable for Y Axis }
SetFlagF('1') { Milling ZShiftOnly SepSubs/DrillSubs deactivated }
SetFlagF('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
SetFlagF('9') { For valid Drill Rotation Sub }
IF PSComment? AND UseComments?
'Utility Data:' EOL
' At Op Start: All literals and commands will appear at the beginning of the operation.' EOL
' At Op End: All literals and commands will appear at the end of the operation.' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
RETURN

initOp:
ProgID1
IF UseComments? AND ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )'
END
EOL
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
restoreScale
SeqC IncValue 'G30Z0.' EOL
SeqC 'G30Y0.' EOL
SeqC 'G28X0.' EOL
RETURN

firstOp1:
IF ToolChangeAtHome?
SetHome
END
doOpComments
doPostScript
Seq Plane CRCOff DrillOff AbsOrInc GearRange EOL
SeqC OpToolID EOL
SeqC ToolChng EOL
SeqC PreTool EOL
RETURN

firstOp2:
SeqC wfoStuff EOL
SeqC Speed SpinOn EOL
CheckPass
SeqC Rapid doStartPos EOL
RETURN

firstOp3:
SeqC OfstOn CoolOn EOL
RETURN

newToolOp1:
IF AbsoluteMoves?
SeqC IncValue 'G30Y0.Z0.' CoolOff EOL {OfstOff}
SeqC AbsValue EOL
ELSE
SeqC 'G30Y0.Z0.' CoolOff EOL {OfstOff}
END
setAngleUnder360
RETURN

newToolOp2:
doEndOpPS
IF ToolChangeAtHome?
SeqC Rapid 'X' HomeX# SpinOff EOL
ELSE
SeqC SpinOff EOL
END
IF LAST ProgStop?
SeqC 'M0' EOL
ELSE
SeqC ProgStop EOL
END
RETURN

newToolOp3: {Start new Operation}
doOpComments
doPostScript
Seq Plane CRCOff DrillOff AbsOrInc GearRange EOL
SeqC OpToolID EOL
SeqC ToolChng EOL
SeqC PreTool EOL
RETURN

newToolOp4:
SeqC wfoStuff EOL
SeqC Speed SpinOn EOL
CheckPass
SeqC Rapid doStartPos EOL
RETURN

newToolOp5:
SeqC OfstOn CoolOn EOL
RETURN

sameToolOp1:
IF LAST ProgStop? OR CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF LAST ProgStop? OR NewToolOffset?
SeqC incValueC OfstOff EOL
END
doEndOpPS
IF LAST ProgStop?
SeqC SpinOff EOL
SeqC 'M0' EOL
END
RETURN

sameToolOp2: {Start new Operation}
doOpComments
doPostScript
checkPass
RETURN

sameToolOp3: {Start new Operation}
SeqC wfoStuff EOL
SeqC PlaneC AbsOrInc Rapid doStartPos SpeedC
IF LAST ProgStop?
SpinOn
END
EOL
IF LAST ProgStop? OR NewToolOffset?
SeqC OfstOn EOL
END
IF LAST ProgStop? OR NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
RETURN

end1:
SeqC CoolOff EOL
IF AbsoluteMoves?
SeqC IncValue 'G30Y0.Z0.' CoolOff EOL {OfstOff}
SeqC AbsValue EOL
ELSE
SeqC 'G30Y0.Z0.' CoolOff EOL {OfstOff}
END
setAngleUnder360
IF NotEqual? UnitAngle# Num#('0')
SeqC absOrIncC RapidC 'A' TrackC# Num#('0') EOL
END
RETURN

end2:
DoEndOpPS
IF FIRST ToolChangeAtHome? {added FIRST modifier}
SeqC Rapid 'X' FIRST HomeX# SpinOff EOL
ELSE
SeqC SpinOff EOL
END
IF ProgStop?
SeqC 'M0' EOL
END
RETURN

end3:
SeqC EOP EOL
CloseSub
Post2 {organize Subs into one program}
EOR EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END
RETURN

mpAllTools1P: {Multiple Parts, All Tools 1 Part}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
IF FirstOperation?
openMP
firstOp1
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
newToolOp2 {to tool change, CS problem}
newToolOp3
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
end2
closeMP
end3
RETURN

mp1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
IF FirstOperation?
firstOp1
openMP
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
closeMP
newToolOp2 {to tool change, CS problem}
newToolOp3
openMP
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
closeMP
end2
end3
RETURN

mp1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane}
EachOp {Start of post processing}
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF FirstOperation?
firstOp1
firstOp2
firstOp3
openMP
firstOp2 {need StrtPos in Sub}
ELSE
IF NewTool?
closeMP
newToolOp1
newToolOp2 {to tool change, CS problem}
newToolOp3
newToolOp4
newToolOp5
openMP
newToolOp4 {need StrtPos in Sub}
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
closeMP
end1
end2
end3
RETURN

noMPs: {no multiple parts}
EachOp {Start of post processing}
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF FirstOperation?
firstOp1
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
newToolOp2
newToolOp3
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
end2
end3
RETURN

{Start of executable Prog, Top Level ****}

progStart {setup and initializations}
initOp

IF MultipleParts?
IF AllToolsOnePart?
mpAllTools1P
ELSE {implied OneToolAllParts?}
IF FullUp?
mp1ToollAllPfu
ELSE {implied ExitClearancePlane?}
mp1ToollAllPXcp
END
END
ELSE
noMPs
END


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