{Fanuc 3000C Kit M052.54}
{12/7/88 added G41, G42 & G40 for CRC. Added GearRange. Low gear range is S06}
{(60 rpm) to S85 (850 rpm) which is 10%. The high range is S22 (880 rpm) to S85}
{(3400 rpm) which is 2.5%. Multiply low by 10, high by 40. Also, 'M38' is the}
{command to put machine in low gear, 'M39' is for high gear. Removed nested}
{subroutines. When the 2nd sub reaches the M99 (return from sub) command, it}
{was returning to the main program. - Danny Ball}
{7/24/90, Added InitProg globally to posts with this remark, DWB}
{1/18/91, Updated "Fanuc 3000C Kit M052.56" to ".76.1", JR}
{9/9/91, Updated Fanuc 3000C Kit M052.76.1 to .80 format, JR}
{9/10/91
Copied & modified: Fanuc 3000C Kit M052.80
For: Bizal Mfg
Machine: Matsuura 1000 Vertical
Control: Fanuc 3000C
Added preset line to beginning of program.
Moved CoolOn to OfstOn line.
Changed OfstOff from G45Z0 to G45Z10000.
Using 'M19', on same line as OfstOff, instead of SpinOff at tool change positions.
Tool Changes:
Changed to First Tool Not In Spindle
Changed DialTool to OpToolID ToolChng
Deleted ResetTool
No GearRanges
Changed GearRange to TABLE
Modified Form in ResEdit
Jim Radcliffe}
#1 = '#.00'
#2 = '###^##0'
#3 = '*###^##0'
#4 = '####.####;0.'
#5 = '########;0'
#6 = '####^###;'
#7 = '###^0000'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Tag#,5)
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(Dwell#,6) {.72}
FORMAT(CRCNormalVectorX#,7)
FORMAT(CRCNormalVectorY#,7)
DoSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Tag# ' )' EOL
END
RETURN
DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
IF Metric? {CAM file is in metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
END
RETURN
PSInit: {reset flags}
RotateF
RETURN
PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqLabC 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqLabC 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqLabC 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqLabC 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN
DoPostScript:
PSInit
EachPS
SeqLabC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN
DoEndOpPS:
PSInit
EachEOPS
SeqLabC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN
EntryMove:
IF FeedEntry?
SeqLabC Feed ZIn FeedEnt EOL
ELSE
SeqLabC RapidC ZIn EOL
END
RETURN
StartSub:
OpenSub
DoSubComment
'>' Tag# EOL
SeqLab {drop unconditional for proper tagging}
RETURN
SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN
StdSub:
SeqLabC 'M98Pł' Tag# 'R' Repeats# EOL
StartSub
RETURN
FinishSub1: {part 1}
UnSkipZ
IF FeedConnect?
SeqLabC CRCOffC EOL
ELSE
SeqLabC RapidC ZCP3C EOL
SeqLabC CRCOffC
IF NOT EmptyLine?
LastFeatExtend
END
EOL
END
RETURN
FinishSubG92: {part 2}
SeqLabC Preset ShiftRC EOL
SeqLabC EndSub EOL
CloseSub
SeqLabC Preset UnshftRC EOL
RETURN
OpenMP:
IF EquallySpacedOffsets?
TagInc
SeqLabC 'M98Pł' Tag# 'R' Parts# EOL
StartSub
END
RETURN
CloseMP:
IF EquallySpacedOffsets?
SeqLabC Preset ShiftPC EOL
SeqLabC EndSub EOL
CloseSub
SeqLabC Preset UnshftPC EOL
END
RETURN
FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN
StdLine: {enables CRC on first call, .70}
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqLabC CRCOnC
IF EmptyLine? {no CRC used or its already activated}
FeedC MoveXYZC FeedRateC EOL
ELSE {need vectors}
FeedC MoveXYZC 'I' CRCNormalVectorX# 'J' CRCNormalVectorY# CRCOfst FeedRateC EOL
END
DecelMove2
END
SeqLabC CRCOnC
IF EmptyLine? {no CRC used or its already activated}
FeedC MoveXYZC DecelFeed EOL
ELSE {need vectors}
FeedC MoveXYZC 'I' CRCNormalVectorX# 'J' CRCNormalVectorY# CRCOfst DecelFeed EOL
END
ELSE
IF XMove? OR YMove? OR ZMove?
SeqLabC CRCOnC
IF EmptyLine? {no CRC used or its already activated}
FeedC MoveXYZC FeedRateC EOL
ELSE {CRC needed and not yet activated, need vectors & offset}
FeedC MoveXYZC 'I' CRCNormalVectorX# 'J' CRCNormalVectorY# CRCOfst FeedRateC EOL
END
END
END
RETURN
ToolPath2: {NoNesting} {.72.1, this is for AutoCycles only}
EACHFeat
IF RapidFeat?
IF LastFeat?
SeqLabC CRCOffC RapidC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqLabC RapidC MoveXYZC EOL
END
END
ELSE
IF LineFeat?
IF LastFeat?
SeqLabC CRCOffC FeedC MoveXYZC FeedRateC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqLabC FeedC MoveXYZC FeedRateC EOL
ELSE
StdLine {enables CRC on first call}
END
END
ELSE
IF ArcFeat?
EACHQuadrant
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqLabC FormatArc ArcFeedC EOL
DecelMove2
END
SeqLabC FormatArc DecelFeed EOL
ELSE
SeqLabC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
NEXTFeat
RETURN
CutAutoCycle: {NoNesting}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
SetSRXYtoSP
SeqLabC IncValue EOL
IF Repeats? AND ZshiftOnly? AND MultipleParts?
EachRep
EntryMove
ToolPath2
IF NOT FeedConnect?
SeqLabC RapidC PRIME ZCP2 EOL
END
NextRep
SeqLabC AbsOrInc RapidC ZCP2 EOL
ELSE
EntryMove
ToolPath2
SeqLabC AbsOrInc RapidC ZCP2 EOL
END
SetSRSubXY {restore tool position}
SetSRSubMove
ReSetPass2 {restore for positioning moves}
RETURN
ToolPath:
EACHFeat
IF PointFeat?
SeqLabC MoveSXYC EOL
IF AutoCycle?
IF MultipleParts? {NoNesting}
CutAutoCycle
ELSE
IF Repeats?
IF ZShiftOnly?
SeqLabC 'M98Pł' Tag# EOL
ELSE
CutAutoCycle
END
ELSE
SeqLabC 'M98Pł' Tag# EOL
END
END
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
END
ELSE
IF RapidFeat?
IF LastFeat? AND AutoCycle? {.70}
SeqLabC CRCOffC RapidC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqLabC RapidC MoveXYZC EOL
END
END
ELSE
IF LineFeat?
IF AutoCycle? {.70}
IF LastFeat?
SeqLabC CRCOffC FeedC MoveXYZC FeedRateC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqLabC FeedC MoveXYZC FeedRateC EOL
ELSE
StdLine {enables CRC on first call}
END
END
ELSE
StdLine
END
ELSE
IF ArcFeat?
EACHQuadrant
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqLabC FormatArc ArcFeedC EOL
DecelMove2
END
SeqLabC FormatArc DecelFeed EOL
ELSE
SeqLabC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RETURN
AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
SeqLabC IncValue EOL
RETURN
AutoCycCutSub2: {part 2}
ToolPath
IF Repeats? AND FeedConnect? AND ZshiftOnly?
SeqLabC AbsOrInc EOL {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath}
ELSE
SeqLabC AbsOrInc RapidC ZCP2 EOL {.71.2 removed CRCOffC, gets turned off in ToolPath}
END
SeqLabC EndSub EOL
CloseSub
SetSRSubXY {restore tool position}
SetSRSubMove
RETURN
AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after TagInc for correct sub calls}
SetPass1 {reset}
RETURN
Milling:
IF AutoCycle?
IF MultipleParts? OR Repeats? {NoNesting}
ToolPath
ELSE
TagInc
AutoCycCutSub1
EntryMove
AutoCycCutSub2
AutoCycPat
END
ELSE
EntryMove
ToolPath
END
RETURN
G92Sub:
IF MultipleParts? {NoNesting}
EachRep
IF AutoCycle?
ToolPath
ELSE
IF FirstCycle?
EntryMove
ELSE
IF FeedConnect? {.72.1, minor changes to entry}
SeqLabC FeedC StrtPosC EOL
SeqLabC ZInC FeedEntC EOL
ELSE
SeqLabC RapidC StrtPosC EOL
SeqLabC ZCP2C EOL
IF FeedEntry?
SeqLabC FeedC ZInC FeedEntC EOL
ELSE
SeqLabC RapidC ZInC EOL
END
END
END
ToolPath
FinishSub1
END
NextRep
ELSE
TagInc
StdSub
Milling
FinishSub1
FinishSubG92
END
RETURN
ZonlyRepAutoCycle: {NoNesting}
IF MultipleParts?
ToolPath
ELSE
TagInc
AutoCycPat {write pattern moves and main calls}
StartSub
SaveSubStatus {save tool position}
SetSRXYtoSP
SeqLabC IncValue EOL
EachRep
IF NOT FirstCycle?
IF NOT FeedConnect?
SeqLabC ZCP2 EOL
END
END
EntryMove
ToolPath2
IF NOT FeedConnect?
SeqLabC RapidC PRIME ZCP2 EOL
END
NextRep
SeqLabC AbsOrInc RapidC ZCP2 EOL
SetSRSubXY {restore tool position}
SetSRSubMove
SeqLabC EndSub EOL
CloseSub
END
RETURN
ZonlyRep:
TagInc
EachCycle
IF NOT FirstCycle?
SeqLabC Connect StrtPos EOL {.71.2, added Connect}
END
IF FeedConnect?
SeqLabC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC}
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqLabC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLabC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
END
IF MultipleParts? {NoNesting}
SkipZ
ToolPath
FinishSub1
ELSE
SeqLabC 'M98Pł' Tag# EOL
END
NextCycle
IF NOT MultipleParts? {NoNesting, nest OK here}
StartSub
SkipZ
ToolPath
FinishSub1
SeqLabC EndSub EOL
CloseSub
END
RETURN
CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN
GetStartOfSameTool:
DoOpComments
DoPostScript
CheckPass
RETURN
InitProg
ReverseXZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls ('50') {?}
SetMaxRPM('10000') {?}
SetMaxFeed('500') {?}
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
EOR EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
IF Metric? {CAM file is in metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
SeqLabC Preset 'X0Y0Z10000' EOL
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
SeqLab OpToolID ToolChng EOL
DoOpComments
SeqLabC Plane DrillOff CRCOff EOL
DoPostScript
SeqLabC TABLE(1,Speed,1) SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqLabC AbsOrInc Rapid StrtPos EOL
SeqLabC OfstOn CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqLabC StrtPos EOL
END
ELSE
IF NewTool?
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqLabC CoolOff EOL
SeqLabC OfstOff 'Z10000' LastToolOffset
IF MultipleParts? AND OneToolAllParts? AND FullUp?
EOL
CloseMP
SeqLabC
END
'M19' EOL
DoEndOpPS
IF ToolChangeAtHome?
SeqLabC AbsOrInc Rapid Home EOL
END
IF LAST ProgStop?
SeqLabC 'M00' EOL
ELSE
SeqLabC ProgStop EOL
END
{Start new Operation}
SeqLab OpToolID ToolChng EOL
DoOpComments
SeqLabC Plane DrillOff CRCOff EOL
DoPostScript
SeqLabC TABLE(1,Speed,1) SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqLabC AbsOrInc Rapid StrtPos EOL
SeqLabC OfstOn CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqLabC StrtPos EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqLabC CoolOff EOL
SeqLabC OfstOff 'Z10000' LastToolOffset SpinOff EOL
SeqLabC 'M00' EOL
{Start new Operation}
GetStartOfSameTool
SeqLabC TABLE(1,Speed,1) SpinOn EOL
SeqLabC PlaneC AbsOrInc Rapid StrtPos EOL
SeqLabC OfstOn CoolOn EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqLabC CoolOff EOL
END
IF NewToolOffset?
{Start new Operation}
GetStartOfSameTool
SeqLabC OfstOff 'Z10000' LastToolOffset EOL
SeqLabC PlaneC AbsOrInc Rapid StrtPos EOL
SeqLabC OfstOn EOL
ELSE
{Start new Operation}
GetStartOfSameTool
SeqLabC PlaneC AbsOrInc Rapid StrtPos EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqLabC CoolOn EOL
END
END
END
END
END {common point for all operations}
IF Milling?
SeqLabC ZCP2C EOL
IF Repeats?
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
FindAnyZMoves {for normal abs subroutine}
IF NoZMoves?
ZonlyRep
ELSE
G92Sub {pattern shift, not element}
END
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
SeqLabC RapidC ZCP3C EOL
SeqLabC CRCOffC
IF NOT EmptyLine?
LastFeatExtend
END
EOL
ELSE
IF Drilling?
IF Repeats?
IF MultipleParts?
EachRep
ELSE
TagInc
StdSub
END
SeqLabC AbsOrInc Rapid StrtPos EOL
END
SeqLabC DrillCP EOL
GetCycle
SeqLabC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL
ToolPath
SeqLabC 'G80' EOL
IF Repeats?
IF MultipleParts?
NextRep
ELSE
FinishSubG92
END
END
SeqLabC RapidC ZCP3C EOL
END
END
NextOp
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqLabC CoolOff EOL
SeqLabC OfstOff 'Z10000' ToolOfst
IF MultipleParts? AND OneToolAllParts? AND FullUp?
EOL
CloseMP
SeqLabC
END
'M19' EOL
DoEndOpPS
IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier}
SeqLabC AbsOrInc Rapid FirstHome EOL
END
IF ProgStop?
SeqLabC 'M00' EOL
END
IF MultipleParts? AND AllToolsOnePart?
CloseMP
END
SeqLabC EOP EOL
EOR EOL
nullfoot EOL
EOR EOL
Post
EOR EOL
Close
Retag
IF UseComments?
SetScale('1')
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END
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