{7/29/91 Modified: Fadal (DWA) M305.79 For: Hoefer Scientific Instruments Added 'D' to CRC Offset Label in Form's 'Strings 2' Dialog. Added CRCOffsetC & ResetCRCNum in ToolPath sub. KM}
{9/11/91 Modified: Fadal [HS] M446.79.1 For: Hoefer Scientific Instruments Changes made per FAXed sample. Updated to Version 4.0 per Fanuc 6M M001.81 Format. Verified that CRCOn occurs before EntryMove and CRCOff occurs after Retraction. DWB}
{* 11/3/93 [cwh] Modeified: Fadal [HS] M446.81 To: Fadal [HS] M446.81.1 For: Gibbs and Associates
Modified the form so that it could be used with the 32MP and 32MPOL versions of Catalyst ( Virtual ). *}
{1/17/96, Updated .85 to .86 version, MPK}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{Prog Numeric Format Definitions *******************************************}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
DoSubComment: IF UseComments? AND SubComment? SeqC '* SUB NUMBER: ' Program# EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') {restore scale for comments} IF OperationIDComment? SeqC '* OPERATION ' Operation# ': ' OperationType$ EOL END IF OperationComment? SeqC '* ' OperationComment$ EOL END IF WorkGroupComment? SeqC '* ' WorkGroupComment$ EOL END IF ToolTypeComment? SeqC '* TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ EOL END IF ToolComment? SeqC '* ' ToolComment$ EOL END RestoreScale END RETURN
CheckCRC: IF CutterRadiusCompensation? ResetCRCNum SkipZ IF AutoCycle? SetFlagF('1') EachFeat IF NOT Flag?('1') IF XMove? OR YMove? SetFlag('1') SeqC CRCOnC Feed MoveXYC 'F50.' CRCOffsetC EOL END END NextFeat ELSE SeqC CRCOnC FeedC MoveXYC 'F50.' CRCOffsetC EOL END UnskipZ END RETURN
EntryMove: IF FeedEntry? SeqC FeedC ZIn FeedEnt EOL ELSE SeqC RapidC ZIn RapidF# EOL { To Force FeedRate in ToolPath } END RETURN
SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL SeqC '* WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT' EOL ' ' EOL END END RETURN
StdSub: SeqC CallLab RepCycs EOL StartSub RETURN
FinishSub1: {part 1} IF NOT FeedConnect? IF AutoCycle? SeqC ZCP3C EOL ELSE IF FIFO? {.81} SeqC FeedC ZCP3C FeedRateC EOL ELSE SeqC RapidC ZCP3C EOL END END END IF ZShiftOnly? IF NOT NoZMoves? SeqC CRCOffC EOL END ELSE SeqC CRCOffC EOL END RETURN
DoAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF ZMove? AND AbsValue? IncValue ELSE IF NOT ZMove? AND NOT AbsValue? AbsValue END END END RETURN
DoDrillAbsOrInc: IF Flag?('1') AND AbsoluteMoves? IF SPZMove? AND AbsValue? IncValue ELSE IF NOT SPZMove? AND NOT AbsValue? AbsValue END END END RETURN
RestoreAbsOrInc: IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue? SeqC AbsValue EOL END RETURN
FormatArc: DoAbsOrInc IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJ ELSE ArcR END RETURN
StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL DecelMove2 END SeqC DoAbsOrInc FeedC MoveXYZC DecelFeed EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL END END RETURN
ToolPath: EACHFeat IF PointFeat? IF AutoCycle? SeqC MoveSXYC EOL SeqC CallLab OnePart EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqC DoDrillAbsOrInc MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? IF Flag?('1') { See CheckCRC } SetFlagF('1') SeqC DoAbsOrInc RapidC MoveZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqC DoAbsOrInc RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF Flag?('1') { See CheckCRC } SetFlagF('1') SeqC DoAbsOrInc FeedC MoveZC FeedRateC EOL ELSE StdLine END ELSE IF ArcFeat? IF Flag?('1') { See CheckCRC } SetFlagF('1') SeqC FeedC MoveZC FeedRateC EOL ELSE EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop } IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END END NEXTFeat RestoreAbsOrInc RETURN
WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL ELSE SeqC 'E' NewWFO# EOL END ELSE IF NeedWFO1? SeqC 'E' NewWFO# EOL END END RETURN
ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub NewProg EachCycle SetSRXYtoEP IF FeedConnect? IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Feed IncValue StrtPosC EOL SeqC AbsOrInc ELSE SeqC Feed END ELSE SeqC Feed END ZInPlusInc FeedEnt EOL ELSE IF NOT FirstCycle? IF SPXMove? OR SPYMove? SeqC Rapid IncValue StrtPosC EOL IF FeedEntry? SeqC AbsOrInc ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC AbsOrInc ZInPlusInc EOL END ELSE IF FeedEntry? SeqC Rapid ZCP2PlusInc EOL SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END ELSE IF FeedEntry? SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC Rapid ZInPlusInc EOL END END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqC CallLab '01' EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} CheckCRC AutoCycCutSub2 SeqC CRCOffC EOL {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} IF FIFO? {.81} SeqC Feed ZCP2 FeedRate EOL {.69} ELSE SeqC Rapid ZCP2 EOL {.69} END END {.69} SeqC EndSub EOL CloseSub {Element shift, not pattern} RETURN
ZonlyRep: CheckCRC EachCycle IF NOT FirstCycle? SeqC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqC Feed ZInPlusInc FeedEnt EOL ELSE SeqC RapidC ZInPlusInc RapidF# EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqC CallLab '01' EOL NextCycle StartSub TrackZNO# FIRST SPZ# ToolPath FinishSub1 SeqC EndSub EOL CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
SkipToLastFeat: EachFeat IF LastFeat? TrackXNO# SPX# TrackYNO# SPY# END NextFeat RETURN
SetDrillEndOpZ: IF RetractToCP1? TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls ('50') SetMaxRPM('10000') SetMaxFeed('500') SetFlagF('1') { Milling ZShiftOnly SepSubs } IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL SeqC 'O' Program# IF UseComments? AND ProgramNameComment? '*' ProgramName$ END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? SeqC '* ' ProgramComment$ EOL END IF FormatNameComment? SeqC '* FORMAT: ' FormatName$ EOL END IF TimeComment? SeqC '* ' Date$ ' AT ' Time$ EOL END IF MovesComment? SeqC '* OUTPUT IN ' MoveType$ ' INCHES' EOL END IF PartsComment? SeqC '* PARTS PROGRAMMED: ' Parts# EOL END IF StartToolComment? SeqC '* FIRST TOOL NOT IN SPINDLE' EOL END END OpenSub RestoreScale Seq AbsOrInc Rapid DrillOff 'G70G49' CRCOff Plane 'Z0' EOL IF MultipleParts? AND AllToolsOnePart? OpenMP END DoPostScript WFOStuff SeqC OpToolID ToolChng EOL DoOpComments IF Drilling? AND RigidTap? SeqC Speed EOL SeqC 'G84.2' EOL ELSE SeqC Speed SpinOn EOL END IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC Plane AbsOrInc Rapid StrtPos EOL SeqC OfstOn CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC AbsOrInc Rapid StrtPos CoolOn EOL {coolant turned off with ZCP3} END ELSE IF NewTool?
{Finish off last Operation}
IF MultipleParts? AND OneToolAllParts? CloseMP END DoEndOpPS IF ToolChangeAtHome? SeqC AbsOrInc Rapid Home SpinOff EOL ELSE SeqC SpinOff EOL END Seq OpToolID ToolChng EOL IF LAST ProgStop? SeqC 'M00' EOL ELSE SeqC ProgStop EOL END
{Start new Operation}
DoOpComments DoPostScript WFOStuff IF Drilling? AND RigidTap? SeqC Speed EOL SeqC 'G84.2' EOL ELSE SeqC Speed SpinOn EOL END IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqC Plane AbsOrInc Rapid StrtPos EOL SeqC OfstOn CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqC AbsOrInc Rapid StrtPos CoolOn EOL {coolant turned off with ZCP3} END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqC CoolOff EOL SeqC SpinOff EOL SeqC 'M00' EOL
{Start new Operation}
GetStartOfSameTool IF Drilling? AND RigidTap? SeqC Speed EOL SeqC 'G84.2' EOL ELSE SeqC Speed SpinOn EOL END SeqC PlaneC AbsOrInc Rapid StrtPos EOL SeqC OfstOn CoolOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END IF NewToolOffset?
GetStartOfSameTool SeqC SpeedC EOL SeqC PlaneC AbsOrInc Rapid StrtPos EOL END IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqC ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? SetFlag('1') { Milling ZShiftOnly SepSubs } ZonlyRep SetFlagF('1') ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END SeqC IF AutoCycle? ZCP3C ELSE IF FIFO? {.81} FeedC ZCP3C FeedRateC ELSE RapidC ZCP3C END END IF LastOp? OR NEXT NOT SameTool? CoolOff END EOL SeqC CRCOffC EOL ELSE IF Drilling? IF Repeats? NewProg StdSub SeqC AbsOrInc Rapid StrtPos EOL END SeqC DrillCP EOL GetCycle SeqC IF Tap? AND OptCyc1? 'G84.1' ELSE Cycle END FromCP StrtPos ZDepth RLevel Dwell Peck Retract IF Tap? FadalTapF FadalTapQ ELSE FeedEnt END EOL IF CallMasterOp? SeqC 'L' CallMasterNum# '01' EOL SkipToLastFeat ELSE TrackZNO# FIRST SPZ# IF MasterOp? SetFlag('1') {std sep sub Zreps in effect} NewMasterProg SeqC CallLab OnePart EOL StartSub ToolPath SeqC EndSub EOL CloseSub SetFlagF('1') {not std sep sub Zreps in effect} ELSE ToolPath END END SetDrillEndOpZ SeqC 'G80' EOL SeqC RapidC ZCP3C IF Repeats? FinishSubG92 END IF LastOp? OR NEXT NOT SameTool? CoolOff END EOL END END NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation} IF MultipleParts? AND OneToolAllParts? CloseMP END DoEndOpPS IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier} SeqC AbsOrInc Rapid FirstHome SpinOff EOL ELSE SeqC SpinOff EOL END IF ProgStop? SeqC 'M00' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqC 'G49H0Z0' EOL SeqC 'E0' EOL { WFOOff } SeqC EOP EOL EndSubs CloseSub Post2 {organize Subs into one program} EOR EOL 'BYE' EOL Close IF UseComments? SetScale('1') {restore scale for comments} Reopen IF FileBytesComment? '* FILE LENGTH: ' FileBytes# ' CHARACTERS' EOL END IF FileFeetComment? '* FILE LENGTH: ' FileFeet# ' FEET' EOL END IF FileMetersComment? '* FILE LENGTH: ' FileMeters# ' METERS' EOL END Close END