{from M001.57, 4/16/89 by WFG} {requested changes, 6/4/89, WFG} {added PostScript commands} {added PostScript command comments, use ncPost 3.10Ś9 or better} {removed run time comments} {added "must be all capital letters when typed in" to Postscript Command comment} {added metric, 6/25/89, WFG} {added Drill Surf and depth commands}
{7/24/90, Added InitProg globally to posts with this remark, DWB} {7/24/90, Deleted SetZSurf command at start of prog, DWB}
{8/30/90, Updated: Maho CNC 432 M194.57 to .76.1 format, JR}
{8/30/90 Copied & modifed: Maho CNC 432 M194.76.1 For: NIST Machine is a horizontal Maho with a vertical head. Changed: ' Z' ClearancePlane1# to ZCP1 Deleted: 'F1=1' Deleted: 'B0' Deleted: PreTool Changed: '%MM' to ASCII('04') Changed: G17 to G18 G18 to G17 Z to Y K to J Y to Z and change sign J to K and change sign Jim Radcliffe}
{4/2/91 Modified: Maho (NIST) M338.76.1 For: NIST Changed signs for X,Z,I & K values. Drilling problems fixed by switching labels Z & Y, changing sign on CalcCP2FmSurf#. Changed to "Format 1" looping for MPs & Repeats program calls. Deleted "' Y0. T0 M67'" lines, it does not send the tool full up. No known way to do a full up without an M6 command. Updated to .80 format. Jim Radcliffe}
{8/7/91 Copied & modified: Maho (NIST) M338.80 For: Machine Specialties Machine: Maho CNC 432 with Vertical Head Deleted 'START' from beginning of program. Moved Speed to StrtPos line. Changed M13 to M3 in MachSpec for SpinOn. Added CoolOn & CoolOff commands. Put Plane on line by itself. Moved WFOStuff to a line after ToolChng, output in 1st op only unless PostScript or MP. Added Rapid to StrtPos line. Added sub Index; contains indexer info deleted from PSStuff, 4th axis B only, modified PostScript comments accordingly, called on same line as WFOStuff. Added ' T0 M67' to end of program. Added WFOOff '' line to end of program. Deleted SpinOff. There is no CRC offset label, deleted CRCOffsetC. Cannot have 2 G codes on the same line: put CRCOnC on line by itself in StdLine, put CRCOffC on line by itself in ToolPath, put CRCOffC on line by itself in FinishSub1. put AbsOrInc on line by itself in AutoCycCutSub2. Modified FormatArc sub to handle helical moves. Minor corrections and clean up to .80 update. Jim Radcliffe}
{02/14/92 Modified: Maho VCNC 432 [MS] M489.80 (formerly: Maho HCNC 432 [MS] M452.80) Changed the ArcIJC to unconditional. Changed the 'I' format in the prog to remove the '*' which will enable the processor to read it as a normal number and not reverse the sign. Added IJFormat Sub to enable the output of the literals and helicalmoves with the Zmove or output was non-existent. Kim Michelman}
{3/20/92 Modified: Maho VCNC 432 [MS] M489.80.1 Added TrackZNO# EPZ# to correct ZMove? boolean. Customer was getting a J value on an arc move in a repeat Z only sub. Kim Michelman & Jim Radcliffe}
{3/20/92 Modified: Maho VCNC 432 [MS] M489.80.2 Changed back the 'I' format in the prog to replace the '*'. Kim Michelman & Jim Radcliffe}
{3/20/92 Modified: Maho VCNC 432 [MS] M489.80.3 Changed the Peck to read 'Q' in the form. Changed the Retract to read 'R' in the form for partial retract. [*THERE IS A BUG IN NCPOST THAT PREVENTS THE 'R' FROM BEING READ.] Kim Michelman}
{* ----- *} {* 6-22-92, [cwh] created from M489.80.4 reversed the signs on the X and Z formats in Default Formats section of Compost. *} {* 6-23-92, v.02, [cwh] changed all of the formats from four place percision to three. ( for Metric ) *} {* 6-24-92, v.03, [cwh] reversed the signs on the I and K formats in Default Formats section of Compost. changed M6 to M66 for manual tool changes. changed the F format to allow for four digit feedrates. changed the starting work fixture code from G54 to G56. removed T0 and last tool home positioning move. ( were literals at end of prog. ) *} {* ================================================== *}
DoSubComment: IF UseComments? AND SubComment? SeqLab '( SUB NUMBER: ' Program# ' )' EOL END RETURN
DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? SeqLab '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? SeqLab '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? SeqLab '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? SeqLab '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? SeqLab '( ' ToolComment$ ' )' EOL END IF NOT Metric? {CAM file is in English, tools and tool path} SetScale('25.4') { change to Metric, this is a Metric post} END END RETURN
SubWarning: IF NOT FeedConnect? IF AnyZshift? SeqLab ' ' EOL SeqLab '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL SeqLab ' ' EOL END END RETURN
IJFormat: MoveXYZC IF ArcIJFormat? ArcIJ ELSE ArcRC END RETURN
FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END IF XYPlane? AND ZMove? IJFormat ' J' HelixPitch# ELSE IF XZPlane? AND YMove? IJFormat ' K' HelixPitch# ELSE IF YZPlane? AND XMove? IJFormat ' I' HelixPitch# ELSE IJFormat END END END RETURN
StdLine: {enables CRC on first call, .70} SeqLab CRCOnC EOL IF Decelerate? IF RoomToDecel? DecelMove1 SeqLab FeedC MoveXYZC FeedRateC EOL DecelMove2 END SeqLab FeedC MoveXYZC DecelFeed EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLab FeedC MoveXYZC FeedRateC EOL END END RETURN
ToolPath: EACHFeat IF PointFeat? IF AutoCycle? SeqLab MoveSXYC EOL SeqLab ' G22 N=9' Program# EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} ELSE SeqLab ' G79' MoveSXYC IF FirstFeat? ' Y' CalcZSurf# END EOL END ELSE IF RapidFeat? IF LastFeat? AND AutoCycle? SeqLab CRCOffC EOL SeqLab RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLab RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? IF LastFeat? SeqLab CRCOffC EOL SeqLab FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqLab FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqLab FormatArc ArcFeedC EOL DecelMove2 END SeqLab FormatArc DecelFeed EOL ELSE SeqLab FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RETURN
WFOStuff: IF NewWFO? IF MultipleParts? '*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' ELSE ' G' NewWFO# END ELSE IF NeedWFO1? IF FirstOperation? WFO1 END END END RETURN
AutoCycCutSub2: {part 2} ToolPath IF Repeats? AND FeedConnect? AND ZshiftOnly? SeqLab AbsOrInc EOL {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE SeqLab AbsOrInc EOL SeqLab RapidC ZCP2 EOL {.71.2 removed CRCOffC, gets turned off in ToolPath} END CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN
AutoCycPat: SetPass2 {position pattern} ToolPath {call after NewProg for correct sub calls} SetPass1 {reset} RETURN
Milling: IF AutoCycle? NewProg AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN
ZonlyRepAutoCycle: AutoCycPat StartSub NewProg EachCycle IF FeedConnect? SeqLab Feed ZInPlusInc FeedEnt EOL ELSE IF FeedEntry? IF NOT FirstCycle? SeqLab Rapid ZCP2PlusInc EOL END SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab Rapid ZInPlusInc EOL END END IF FirstCycle? SetStatusOff END SeqLab ' G22 N=9' Program# EOL NextCycle SetStatusOn AutoCycCutSub1 AutoCycCutSub2 IF FeedConnect? SeqLab Rapid ZCP2 EOL END CloseSub RETURN
ZonlyRep: EachCycle IF NOT FirstCycle? SeqLab Connect StrtPos EOL END IF FeedConnect? SeqLab FeedC ZInPlusInc FeedEnt EOL ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqLab RapidC ZCP2PlusIncC EOL END SeqLab Feed ZInPlusInc FeedEnt EOL ELSE SeqLab RapidC ZInPlusInc EOL END END SeqLab ' G22 N=9' Program# EOL NextCycle StartSub TrackZNO# EPZ# {added to update status register so that ZMove? would return false, ZInPlusInc does not update the status register} SkipZ ToolPath FinishSub1 CloseSub RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
Index: IF FourthCW? FORMAT(FourthDegree#,2) ' B' FourthDegree# FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) ' B' FourthDegree# FourthCCWF {reset flag} END RETURN
{Start of executable Prog **************************************************}
{setup and initializations} InitProg InitWFONum SetFlood ReverseXZArcs UseSeparateSubCalls SetMaxSeparateSubCalls ('50') SetMaxRPM('10000') {?} SetMaxFeed('5000') {?} IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals : put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the ncPost multiple part option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + B move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? '%PM' EOL 'N9' Program# EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? SeqLab '( PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? SeqLab '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? SeqLab '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? SeqLab '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? SeqLab '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? SeqLab '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? SeqLab '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub IF NOT Metric? {CAM file is in English, tools and tool path} SetScale('25.4') { change to Metric, this is a Metric post} END SeqLab AbsOrInc EOL IF MultipleParts? AND AllToolsOnePart? OpenMP END SeqLab Plane EOL SeqLab OpToolID ToolChng EOL DoOpComments DoPostScript SeqLab WFOStuff Index EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLab Rapid StrtPos ZCP1 Speed SpinOn EOL SeqLab CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLab StrtPos EOL END ELSE IF NewTool? IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLab CoolOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF ToolChangeAtHome? SeqLab Rapid Home EOL END
{Start new Operation}
SeqLab PlaneC EOL SeqLab OpToolID ToolChng EOL IF LAST ProgStop? SeqLab ' M00' EOL ELSE SeqLab ProgStop EOL END DoOpComments DoPostScript SeqLab WFOStuff Index EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLab Rapid StrtPos ZCP1 Speed SpinOn EOL SeqLab CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLab StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqLab CoolOff EOL SeqLab ' M00' EOL
{Start new Operation}
GetStartOfSameTool SeqLab Rapid StrtPos ZCP1 SpeedC SpinOn EOL SeqLab CoolOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqLab CoolOff EOL END
{Start new Operation}
GetStartOfSameTool SeqLab Rapid StrtPos SpeedC EOL IF NOT CoolOff? AND LAST CoolOff? SeqLab CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqLab ZCP2C EOL IF Repeats? NewProg IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? FindAnyZMoves {for normal abs subroutine} IF NoZMoves? ZonlyRep ELSE G92Sub {pattern shift, not element} END ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END SeqLab CRCOffC EOL SeqLab RapidC ZCP3C EOL ELSE IF Drilling? IF Repeats? NewProg StdSub SeqLab Rapid StrtPos EOL END SeqLab DrillCP EOL GetCycle SeqLab Cycle IF Dwell? ' X' Dwell# END ' Y' CalcCP2FmSurf# IF RetractToCP1? ' B' CP1LessCP2# END ' Z' CalcZFmSurf# IF PeckChipBreaker? Peck Retract ELSE IF PeckFullRetract? Peck ' J0' END END FeedEnt EOL ToolPath IF Repeats? FinishSubG92 END SeqLab RapidC ZCP3C EOL END END NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation} IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLab CoolOff EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF FIRST ToolChangeAtHome? SeqLab RapidC FirstHome EOL END IF ProgStop? SeqLab ' M00' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END {SeqLab ' T0 M67' EOL} {SeqLab WFOOff ' X27.1662 Y17.3237 Z19.2922 ' EOL} SeqLab EOP EOL ASCII('04') EOL Post Close Retag IF UseComments? SetScale('1') Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END