{Change Comments ***********************************************************}
{10/12/92,
Modified: Fanuc 6M Mazak M164.79
For: Gibbs & Associates
Updated to Version 4.1 per Fanuc 6M M001.81.2 Format.
DWB}
{5/27/94
Copied & modified: Fanuc 6M Mazak M164.82.1
For: CKC
Control: Fanuc 6MB
Machine: Mazak V20E
Override ToolChangeAtHome to allways change tools at machine home (G28X0Y0).
Added spaces between codes.
Modified FormatNameComment to include name of control and machine.
Modified ToolDiameter# format to show trailing zeros.
Additional changes at my discretion:
Deleted the G92Z0 lines.
Moved program zero set from end of program to beginning of program.
Changed formats so the a zero is output "0" instead of "0.".
Jim Radcliffe}
{6/8/94, .82.2, Corrected sequenceing, JR}
{6/17/94, M662.82.3, modified tool changing: First Tool NOT In Spindle, deleted M11, JR}
{8/19/95, Updated Fanuc 6M Mazak [CKC] M662.82.3 to .85 format per Fanuc 6M M001.85.01.02, JR}
{1/17/96, Updated .85 to .86 version, MPK}
{3/11/96,
Initial: Fanuc 6M Mazak [CKC] M662.86
Created: Fanuc 6M Mazak [CKC] M662.86.1
When doing mulitple parts equally spaced, One tool all parts, full up, switched to absolute before
G92 to avoid error in origin shift calculation, MPK}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{4/5/96,
Initial: Fanuc 6M Mazak [CKC] M662.89
Created: Fanuc 6M Mazak [CKC] M662.89.1
Moved CoolOn to the same line as OffstOn, added support for Tool change at Home, MPK}
{Prog Numeric Format Definitions *******************************************}
#1 = '#.00'
#2 = '###.###;0'
#3 = '*###.###;0'
#4 = '####.0000'
#5 = '#######0'
#6 = '####^##0'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Program#,5) {.72}
FORMAT(CallMasterNum#,5)
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(NewWFO#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(Dwell#,6) {.72}
{Prog Subroutines **********************************************************}
RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN
DoSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN
DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN
PSInit: {reset flags}
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN
PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC ' A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC ' A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC ' B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC ' B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN
DoPostScript:
PSInit
EachPS
SeqC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN
DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN
EntryMove:
IF FeedEntry?
SeqC Feed ZIn FeedEnt EOL
ELSE
SeqC RapidC ZIn EOL
END
RETURN
StartSub:
OpenSub
SubID EOL
DoSubComment
RETURN
SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN
StdSub:
SeqC SubCall CallLab RepLab RepCycs EOL
StartSub
RETURN
FinishSub1: {part 1}
SeqC CRCOffC
IF NOT FeedConnect?
IF AutoCycle?
ZCP3C
ELSE
IF FIFO? {.81}
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
END
END
EOL
RETURN
FinishSubG92: {part 2}
SeqC Preset ShiftRC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftRC EOL
RETURN
OpenMP:
NewProg
SeqC SubCall CallLab RepLab Parts EOL
StartSub
RETURN
CloseMP:
SeqC Preset ShiftPC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftPC EOL
RETURN
DoAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF ZMove? AND AbsValue?
IncValue
ELSE
IF NOT ZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN
DoDrillAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF SPZMove? AND AbsValue?
IncValue
ELSE
IF NOT SPZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN
RestoreAbsOrInc:
IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue?
SeqC AbsValue EOL
END
RETURN
FormatArc:
DoAbsOrInc
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN
ToolPath:
ResetCRCNum
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqC MoveSXYC EOL
SeqC SubCall CallLab EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
SeqC DoDrillAbsOrInc MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
IF LastFeat?
SeqC DoAbsOrInc CRCOffC RapidC MoveXYZC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC DoAbsOrInc RapidC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC DoAbsOrInc CRCOnC RapidC MoveXYZC CRCOffsetC EOL
END
END
END
ELSE
IF LineFeat?
IF LastFeat?
SeqC DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC DoAbsOrInc FeedC MoveXYZC FeedRateC EOL
ELSE
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL
DecelMove2
END
SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC DecelFeed CRCOffsetC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL
END
END
END
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RestoreAbsOrInc
RETURN
WFOStuff:
{ NOTE: This Post Processor does not support WorkFixtureOffsets. }
RETURN
AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
Seq IncValue EOL
RETURN
AutoCycCutSub2: {part 2}
ToolPath
SeqC AbsOrInc
IF Repeats? AND FeedConnect? AND ZshiftOnly?
{.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath}
ELSE
IF FIFO? {.81}
FeedC ZCP2 FeedEntC
ELSE
RapidC ZCP2
END
END
EOL
SeqC EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN
AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN
Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
EntryMove
AutoCycCutSub2
AutoCycPat
ELSE
EntryMove
ToolPath
END
RETURN
G92Sub:
SubWarning
StdSub
SeqC AbsOrInc Connect StrtPos EOL
Milling
FinishSub1
FinishSubG92
RETURN
ZonlyRepAutoCycle:
AutoCycPat {write pattern moves and main calls}
StartSub
NewProg
EachCycle
SetSRXYtoEP
IF FeedConnect?
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC Feed IncValue StrtPosC EOL
SeqC AbsOrInc
ELSE
SeqC Feed
END
ELSE
SeqC Feed
END
ZInPlusInc FeedEnt EOL
ELSE
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC Rapid IncValue StrtPosC EOL
IF FeedEntry?
SeqC AbsOrInc ZCP2PlusInc EOL
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC AbsOrInc ZInPlusInc EOL
END
ELSE
IF FeedEntry?
SeqC Rapid ZCP2PlusInc EOL
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC Rapid ZInPlusInc EOL
END
END
ELSE
IF FeedEntry?
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC Rapid ZInPlusInc EOL
END
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqC SubCall CallLab EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
{ SetSRXYtoEP}
{.69, removed FinishSub1}
IF FeedConnect? {there is no Z up in the sub, .69}
IF FIFO? {.81}
SeqC Feed ZCP2 FeedEnt EOL {.69}
ELSE
SeqC Rapid ZCP2 EOL {.69}
END
END {.69}
SeqC EndSub EOL
CloseSub
{Element shift, not pattern}
RETURN
ZonlyRep:
EachCycle
IF NOT FirstCycle?
SeqC Connect StrtPos EOL {.71.2, added Connect}
END
IF FeedConnect?
SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC}
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
END
SeqC SubCall CallLab EOL
NextCycle
StartSub
TrackZNO# FIRST SPZ#
ToolPath
FinishSub1
SeqC EndSub EOL
CloseSub
RETURN
CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN
SkipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN
SetDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN
GetStartOfSameTool:
DoOpComments
DoPostScript
CheckPass
RETURN
{Start of executable Prog **************************************************}
{setup and initializations}
InitProg
ReverseXZArcs
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls('50')
SetMaxRPM('10000')
SetMaxFeed('500')
SetFlagF('1') { Milling ZShiftOnly SepSubs }
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
EOR EOL
ProgID1
IF UseComments? AND ProgramNameComment?
'( ' ProgramName$ ' )'
END
EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: Fanuc 6MB Mazak V20E ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
IF MultipleParts? AND WorkFixtureOffsets?
'( This Procesor does not Support Work Fixture Offsets! )' EOL
'( The Multiple Parts are being processed with the Equally Spaced )' EOL
'( Offsets values! I suggest you make sure that they are set properly! )' EOL
END
OpenSub
RestoreScale
Seq Rapid Plane DrillOff CRCOff EOL
SeqC ' G91 G28 Z0 ' EOL
SeqC ' G28 X0 Y0 ' EOL
SeqC Preset ' X0 Y0 Z0' EOL
SeqC ' M00' EOL
SeqC OpToolID EOL
SeqC ToolChng ' T0' EOL
SeqC GearRange EOL
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
DoOpComments
DoPostScript
SeqC Speed SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqC AbsOrInc Rapid StrtPos
IF NOT LastTool?
Pretool
END
EOL
SeqC OfstOn CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC StrtPos EOL
END
ELSE
IF NewTool?
{Finish off last Operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqC CoolOff EOL
SeqC IncValue OfstOff
IF MultipleParts? AND OneToolAllParts? AND FullUp?
EOL
SeqC AbsValue EOL
CloseMP
SeqC
END
SpinOff EOL
DoEndOpPS
SeqC IncValue ' G28 X0 Y0 M19' EOL
IF ToolChangeAtHome?
SeqC AbsOrInc Rapid Home EOL
END
IF LAST ProgStop?
SeqC ' M00' EOL
ELSE
SeqC ProgStop EOL
END
{Start new Operation}
Seq ToolChng ' T' LAST Tool# EOL
SeqC GearRange EOL
DoOpComments
DoPostScript
SeqC Plane ' G80' CRCOffC EOL
SeqC Speed SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqC AbsOrInc Rapid StrtPos PreTool EOL
SeqC OfstOn CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC StrtPos EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
SeqC SpinOff EOL
SeqC ' M00' EOL
{Start new Operation}
GetStartOfSameTool
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC SpinOn EOL
SeqC OfstOn CoolOn EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF NewToolOffset?
SeqC IncValue OfstOff EOL
{Start new Operation}
GetStartOfSameTool
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
SeqC OfstOn EOL
ELSE
{Start new Operation}
GetStartOfSameTool
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
END
END
END {common point for all operations}
IF Milling?
SeqC ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
SetFlag('1') { Milling ZShiftOnly SepSubs }
ZonlyRep
SetFlagF('1')
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
IF AutoCycle?
SeqC ZCP3C EOL
ELSE
IF FIFO? {.81}
SeqC FeedC CRCOffC ZCP3C FeedEntC EOL
ELSE
SeqC RapidC CRCOffC ZCP3C EOL
END
END
ELSE
IF Drilling?
IF Repeats?
NewProg
StdSub
SeqC AbsOrInc Rapid StrtPos EOL
END
SeqC DrillCP EOL
GetCycle
SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL
IF CallMasterOp?
SeqC SubCall CallLabB CallMasterNum# EOL
SkipToLastFeat
ELSE
TrackZNO# FIRST SPZ#
IF MasterOp?
SetFlag('1') {std sep sub Zreps in effect}
NewMasterProg
SeqC SubCall CallLab EOL
StartSub
ToolPath
SeqC EndSub EOL
CloseSub
SetFlagF('1') {not std sep sub Zreps in effect}
ELSE
ToolPath
END
END
SetDrillEndOpZ
SeqC ' G80' EOL
SeqC RapidC ZCP3C EOL
IF Repeats?
FinishSubG92
END
SeqC RapidC ZCP3C EOL
END
END
NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqC CoolOff EOL
SeqC IncValue OfstOff
IF MultipleParts? AND OneToolAllParts? AND FullUp?
EOL
SeqC AbsValue EOL
CloseMP
SeqC
END
SpinOff EOL
DoEndOpPS
SeqC IncValue ' G28 X0 Y0 M19' EOL
IF FIRST ToolChangeAtHome? {added FIRST modifier}
SeqC AbsOrInc Rapid FirstHome EOL
END
IF ProgStop?
SeqC ' M00' EOL
END
SeqC ToolChng OpToolID EOL
IF MultipleParts? AND AllToolsOnePart?
CloseMP
END
SeqC ' T0' EOL
SeqC ToolChng UnTool EOL
SeqC EOP EOL
CloseSub
Post2 {organize Subs into one program}
EOR EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END
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