A maple storage cabinet and easel that you can build.
We all want the best for our children--even when their
creative endeavors seem to overtake every surface in the
house. How do you know when it's gone too far? Well,
when you start writing checks with a Day-Glo pen or get the
cold shoulder for accidentally sitting on your finger-painted
portrait, it's time to bring some of your own skills into the
act.
To help out, we've designed an easel and a storage cabinet
to help focus your kids' expressive energy and provide a
place for arts-and-crafts supplies. The folding easel
features dry marker board on one side and corkboard on
the other. The storage cabinet has six drawers and
spacious shelves for supplies and games.
MATERIALS LIST
KEY QTY. SIZE DESCRIPTION
A 4 13/16 x 2-1/2 x 43-1/2" maple (leg)
B1 2 13/16 x 2-1/2 x 23" maple (rail)
B2 2 13/16 x 3-5/16 x 23" maple (rail)
C 2 1/4 x 16-1/4 x 22" plywood (panel)
D1 1 1/8 x 16-1/4 x 22" marker board
D2 1 1/8 x 16-1/4 x 22" cork2
E 2 13/16 x 2-3/4 x 24" maple (tray)
F 2 13/16 x 1-1/4 x 12-7/8" maple (bracket)
G 2 3/4 x 16 x 48-11/16" plywood (side)1
H 1 3/4 x 15-3/4 x 43-15/16" plywood (divider
I 1 3/4 x 15-3/4 x 40" plywood (base)1
J 1 3/4 x 16 x 41-1/2" plywood (top)
K1 2 3/4 x 3/4 x 16-3/4" maple (edging)
K2 1 3/4 x 3/4 x 43" maple (edging)
L 1 13/16 x 4 x 40" maple (apron)
M 1 1/4 x 41 x 45-3/16" plywood (back)
N 6 13/16 x 1-1/2 x 13-1/2" maple (cleat)
O 3 3/4 x 14-1/2 x 19-5/8" plywood (shelf)
P 12 1/2 x 6 x 14" maple (side)
Q 12 1/2 x 6 x 18-1/8" maple (end)
R 6 1/4 x 14 x 18-5/8" plywood (bottom
S 6 13/16 x 7-1/4 x 19-1/2" maple (face)
T 2 13/16 x 2-1/2 x 43-13/16" maple (stile)
U 2 13/16 x 4 x 16-1/2" maple (rail)
V 1 1/2 x 15-1/2 x 36-13/16" plywood (panel)
W 4 1/4"-20 threaded insert3
X 2 backflap hinge6
Y 4 1/4"-20 threaded knob4
Z 8 1-1/2" No. 8 fh screw
AA 30 1-1/4" pocket screw
BB 3 2" No. 8 fh screw
CC 12 1-1/4" No. 8 fh screw
DD as reqd. 3/4" No. 6 fh screw
EE 2 magnetic catch5
FF 3 2-1/2" utility hinge7
GG 7 33mm red knob8
HH 6 350mm drawer slides9
II 7 1-3/4" No. 8 rh screw
JJ as reqd. 4d finishing nail
MISC.: Amana No. 45986 tray bit, Amana Tool, 800-445-0077
www.amanatool.com; 120-, 150- and 220-grit sandpaper; glue;
steel wool; McCloskey Water Base Polyurethane, finish: satin;
Oleum Painter's Touch Multi-Purpose Paint, color: Colonial Re
Dimensions include 3/8-in.-thick maple edging; 2. No. 15108, 3
31872, 4. No. 70003 and 5. No. 26559 available from Rockler
Woodworking and Hardware, 800-279-4441; www.rockler.com
Stanley No. 730150700, 7. Stanley No. 752073, 8. No. 00W37.
and 9. No. 02K50.14 available from Lee Valley Tools, 800-871
8158; www.leevalley.com. Note: all maple-veneer plywood.
CHILD'S EASEL
1 Use a router and edge guide to cut the mortises
in the easel legs. Then, readjust the bit depth and
rout the panel grooves. Use a table saw to cut the
tenons on the rails.
2 Cut 1/4-in. maple plywood to size for the easel
panels. Cut the 1/8-in.-thick cork a few inches
oversize, and apply spray adhesive to secure it to
one panel.
3 Press the cork in place and trim excess with a
utility knife. For the white marker board, we
bought a framed board from a home center and
removed the frame.
4 Bore pilot holes for the 1/4-in. threaded inserts
in the outer edge of each leg. Use a 6mm Allen
wrench to drive the inserts into the holes until
they're flush.
5 Bore screwholes for attaching the trays. We
used an angled block as a guide for accurate hole
position and angle. Rout recesses in the trays and
secure them to the frames.
6 Support the easel frames so they lie flat, and
install the hinges at the frame tops. Then, cut the
brackets to size, bore holes for the knobs and
install the brackets.
7 Clamp sides to the bottom and drive the pocket
screws. Then, lay the top upside down, position
the cabinet on it and secure with screws.
POCKET-HOLE JOINERY
If you're familiar with toenailing--the technique of
driving nails at an angle--you should feel right at
home with pocket-hole joinery. Here, frames and
cabinet panels are assembled with special
screws driven at a shallow angle through the
stock face.
To bore the angled pilot and screwhead
clearance holes, you'll need some special tools.
Several jigs are available through woodworking
mail-order dealers. The one we used is in the
Kreg Rocket Pocket Hole Fixture Kit (about $60,
Woodcraft Supply, www.woodcraft.com; 800-
225-1153). The kit also comes with a special bit,
screws, a long driver for power driving the
screws, and a clamp for locking the jig to the
work.
STORAGE CABINET
1 Cut maple plywood for the sides, partition and
bottom slightly oversize. Then, apply the 3/8-in.
maple edging to the exposed edges.
2 Cut the top panel to size. Rip 3/4-in. edge strips
for the front and sides, miter the corners and glue
them in place. Trim the edging flush.
3 Lay out the stopped rabbets in the top and side
panels, and use a router to make the cuts. Square
the rabbet ends with a chisel.
4 We used pocket screws to join the panels.
Clamp the parts together and use a pocket-hole
jig to bore the holes.
5 Lay out the hinges on the right side panel and
cut the recesses. Remove most of the waste with
a small router and finish with a chisel.
6 To join the bottom panel to the partition, first
clamp the pieces together. Then, bore pilot holes
and drive the screws.
7 Clamp sides to the bottom and drive the pocket
screws. Then, lay the top upside down, position
the cabinet on it and secure with screws.
8 Use a sabre saw to shape the apron. Then, glue
and screw it to the cabinet. Attach the plywood
back and add the shelves.
9 Install a dado blade in your table saw and cut
the rabbets in the drawer sides. Assemble the
drawer boxes with nails and glue.
10 Attach the bottoms with screws. Clamp each
face to its drawer box and secure with screws.
Then install the drawer slides.
11 Cut maple stock for the door frame. Rout the
mortises, square the rounded ends with a chisel
and rout the panel grooves.
12 Cut the tenons with a dado blade and table
saw. Use a backsaw to cut the tenon haunches
(small stepped shoulders).
13 Cut the door panel from 1/2-in. plywood. Test
fit the door-frame joints to make sure they're not
too tight or loose.
14 Spread glue on the frame joints and assemble
the door. Apply clamps and check that diagonal
measurements are equal.
FINISHING
We finished both the cabinet and easel with
three coats of McCloskey Water Base
Polyurethane in a satin finish. To do the job, first
remove all hardware and sand the wood with
120-, 150- and 220-grit sandpaper. Then apply
each coat according to the manufacturer's
instructions. When the final coat is dry, rub the
surface with 4/0 steel wool and buff with a soft
cloth.
If you'd like to paint your hinges to match the
cabinet's knobs, first lightly sand the metal with
180-grit sandpaper or scuff it with a wire wheel.
Then, spray with Rust-Oleum Painter's Touch
Multi-Purpose Paint, Colonial Red. Apply two or
three light coats.
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