BP Boss 6 Series II M289 81 3


{Change Comments ***********************************************************}

{1/12/89
Updated: BP Boss 7.2 M102.54
Deleted IF CutterRadiusCompensation? AND FirstFeat? AND NEXT LineFeat? at ToolPath.
This avoids 2 co-linear lines by skipping extra ncCAM line.
JR}

{1/8/90
Updated: BP Boss 7.2 M102.55
Updated to .69 format
JR}

{1/9/90
Copied & modified: BP Boss 7.2 M102.69
For: Mc Curdy
Changes made per customer request and CRC sample shown in manual.
Added logic to output CRCOn always after Tool has reached ZDepth
Changed FORMAT to suppress leading zeros.
Added 'G70' at FirstOperation.
Added 'G75' at FirstOperation.
Changed AbsValue to AbsOrInc at FirstOperation.
Changed '%' to '.' at FirstOperation.
Added '.' to SeqC at Drill Cycle Block at IF Drilling.
This is defined as a Definition Block.
Moved StrtPos from Drill Cycle Block to seperate line at IF Drilling.
JR}

{2/9/90
Modified: BP Boss 6 Series II M289.69
For: Turbo
Changes made per customer request.
Deleted 'G75' at FirstOperation.
JR}

{3/2/90
Modified: BP Boss 6 Series II M289.70
For: Turbo
Changes made per customer request.
Added back IF CutterRadiusCompensation? AND FirstFeat? AND NEXT LineFeat? at ToolPath.
Because we are using BPCRCStartPos, a perpindicular approach move, we need to suppress the
forced .05 CAM approach move.
This was originally deleted from BP Boss 7.2 M102.54 on 1/12/89.
JR}

{7/24/90, Added InitProg globally to posts with this remark, DWB}
{7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB}

{4/3/91
Modified: BP Boss 6 Series II M289.72
For: Gibbs & Associates
Updated to Version 4.0 per Fanuc 6M M001.80 Format.
DWB}

{1/2/92
Modified: BP Boss 6 Series II M289.79
For: Gibbs & Associates and Turbo Machine & Tool, Inc.
Updated to Version 4.0 per Fanuc 6M M001.81 Format.
KM}

{3/20/92
Modified: BP Boss 6 Series II M289.81
For: Gibbs & Associates and Turbo Machine & Tool, Inc.
Corrected update stuff.
Added CRC to AutoCycles, per Request.
KM & JR}

{2/2/93
Modified: BP Boss 6 Series II M289.81.1
For: Gibbs & Associates
Updated to Version 4.1 per Fanuc 6M M001.81.2 Format.
DWB}

{4/12/93
Modified: BP Boss 6 Series II M289.81.1
For: Turbo Machine & Tool, Inc
Changes made per conversation with Dave Zunis at Turbo Machine & Tool, Inc and Fax via Rocky Pacelli.
Added Plane command at FormatArc because G18 and G19 are not modal and are required.
DWB}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '###^#0'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Program#,5) {.72}
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(Dwell#,6) {.72}

{Prog Subroutines **********************************************************}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

DoSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

PSInit: {reset flags}
RotateF
RETURN

PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqLabC 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqLabC 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqLabC 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqLabC 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN

DoPostScript:
PSInit
EachPS
SeqLabC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqLabC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN

GetStartPos:
IF CutterRadiusCompensation? AND NOT AutoCycle?
BPCRCStartPos
ELSE
StrtPos
END
RETURN

EntryMove:
IF FeedEntry?
SeqLabC Feed ZIn FeedEnt EOL
ELSE
SeqLabC RapidC ZIn EOL
END
RETURN

StartSub:
OpenSub
'#' Program# EOL
DoSubComment
RETURN

SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN

StdSub:
TagUp TagInc
SeqLabC CallLabB '²' Tag# RepLab RepCycs EOL
RETURN

FinishSub1: {part 1}
SeqLabC
IF FeedConnect?
IF NOT AutoCycle?
IF CutterRadiusCompensation?
FeedC CRCOff BPCRCEndPos
END
END
ELSE
IF AutoCycle?
ZCP3C
ELSE
IF FIFO? {.81}
FeedC
ELSE
RapidC
END
IF CutterRadiusCompensation?
CRCOff BPCRCEndPos
END
ZCP3C
IF FIFO? {.81}
FeedEntC
END
END
END
EOL
RETURN

FinishSubG92: {part 2}
SeqLab Preset ShiftRC EOL
'<' Tag# EOL
TagDown
SeqLabC Preset UnshftRC EOL
RETURN

OpenMP:
IF EquallySpacedOffsets?
TagUp TagInc
SeqLabC CallLabB '²' Tag# RepLab Parts EOL
END
RETURN

CloseMP:
IF EquallySpacedOffsets?
SeqLab Preset ShiftPC EOL
'<' Tag# EOL
TagDown
SeqLabC Preset UnshftPC EOL
END
RETURN

FormatArc:
IF NOT XYPlane?
Plane
END
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

StdLine: {enables CRC on first call, .70}
IF CutterRadiusCompensation? AND FirstFeat? AND NEXT LineFeat?
{ avoid 2 co-linear lines by skipping extra ncCAM line}
ELSE
IF Decelerate? AND NOT CutterRadiusCompensation?
IF RoomToDecel?
DecelMove1
SeqLabC FeedC MoveXYZC FeedRateC EOL
DecelMove2
END
SeqLabC FeedC MoveXYZC DecelFeed EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqLabC FeedC MoveXYZC FeedRateC EOL
END
END
END
RETURN

ToolPath:
ResetCRCNum {.72}
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqLabC MoveSXYC EOL
'=#' Program# EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
SeqLabC MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
IF LastFeat? AND AutoCycle? {.70}
SeqLabC RapidC CRCOffC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqLabC RapidC MoveXYZC EOL
END
END
ELSE
IF LineFeat?
IF AutoCycle? {.70}
IF LastFeat?
SeqLabC FeedC CRCOffC MoveXYZC FeedRateC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqLabC FeedC MoveXYZC FeedRateC EOL
ELSE
StdLine {enables CRC on first call}
END
END
ELSE
StdLine
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqLabC FormatArc ArcFeedC EOL
DecelMove2
END
SeqLabC FormatArc DecelFeed EOL
ELSE
SeqLabC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RETURN

WFOStuff:
{ NOTE: This Post Processor does not support WorkFixtureOffsets. }
RETURN

AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
SeqLab IncValue EOL
RETURN

AutoCycCutSub2: {part 2}
ToolPath
SeqLabC AbsOrInc
IF Repeats? AND FeedConnect? AND ZshiftOnly?
{.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath}
ELSE
IF FIFO? {.81}
FeedC ZCP2 FeedEntC
ELSE
RapidC ZCP2
END
END
EOL
'$' EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN

AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN

Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
EntryMove
IF CutterRadiusCompensation?
SeqLabC CRCOn StrtPos FeedRate EOL
END
AutoCycCutSub2
AutoCycPat
ELSE
EntryMove
IF CutterRadiusCompensation?
SeqLabC CRCOn BPCRCStartPos FeedRate EOL
SeqLabC Feed StrtPos EOL
END
ToolPath
END
RETURN

G92Sub:
SubWarning
StdSub
SeqLabC AbsOrInc Connect GetStartPos EOL
Milling
FinishSub1
FinishSubG92
RETURN

ZonlyRepAutoCycle:
NewProg
AutoCycPat {write pattern moves and main calls}
StartSub
NewProg
EachCycle
IF FeedConnect?
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
IF FeedEntry?
IF NOT FirstCycle?
SeqLabC Rapid ZCP2PlusInc EOL {.69 added Rapid, reads better}
{can't call for cycle = 1, .69 changed to ZCP2PlusInc}
END
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLabC Rapid ZInPlusInc EOL {.69 added Rapid, reads better}
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
'=#' Program# EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
IF CutterRadiusCompensation?
SeqLabC CRCOn StrtPos FeedRate EOL
END
AutoCycCutSub2
{.69, removed FinishSub1}
IF FeedConnect? {there is no Z up in the sub, .69}
IF FIFO? {.81}
SeqLabC Feed ZCP2 FeedEnt EOL {.69}
ELSE
SeqLabC Rapid ZCP2 EOL {.69}
END
END {.69}
'$' EOL
CloseSub
{Element shift, not pattern}
RETURN

ZonlyRep:
NewProg
EachCycle
IF NOT FirstCycle?
SeqLabC Connect GetStartPos EOL {.71.2, added Connect}
END
IF FeedConnect?
SeqLabC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC}
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqLabC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLabC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
END
'=#' Program# EOL
NextCycle
StartSub
SkipZ
IF CutterRadiusCompensation?
SeqLabC CRCOn BPCRCStartPos FeedRate EOL
SeqLabC Feed StrtPos EOL
END
ToolPath
UnSkipZ { Moved from FinishSub1 }
FinishSub1
'$' EOL
CloseSub
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

GetStartOfSameTool:
DoOpComments
DoPostScript
CheckPass
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
NoIJKSigns
ReverseYZArcs
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls('19999')
SetMaxRPM('10000')
SetMaxFeed('500')
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
IF ToolChangeAtHome?
SetHome
END
'.N1' Plane AbsOrInc 'G70' EOL
IF UseComments?
IF ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
DoOpComments
DoPostScript
SeqLab AbsOrInc Rapid Home OpToolID ToolChng EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
SeqLabC CoolOn EOL
SeqLabC Speed SpinOn EOL
CheckPass
SeqLabC RapidC GetStartPos ZCP1 EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqLabC GetStartPos EOL
END
ELSE
IF NewTool?

{Finish off last Operation}

IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF LAST ProgStop?
SeqLabC 'M00' EOL
ELSE
SeqLabC ProgStop EOL
END

{Start new Operation}

DoOpComments
DoPostScript
SeqLab AbsOrInc Rapid Home OpToolID ToolChng EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
SeqLabC CoolOn EOL
SeqLabC Speed SpinOn EOL
SeqLabC Plane AbsValue EOL
CheckPass
SeqLabC RapidC GetStartPos ZCP1 EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqLabC GetStartPos EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqLabC 'M00' EOL

{Start new Operation}

GetStartOfSameTool
SeqLabC CoolOn EOL
SeqLabC Speed SpinOn EOL
SeqLabC PlaneC AbsOrInc Rapid GetStartPos ZCP1 EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqLabC CoolOff EOL
END

{Start new Operation}

GetStartOfSameTool
SeqLabC PlaneC AbsOrInc Rapid GetStartPos ZCP1 EOL
IF NOT CoolOff? AND LAST CoolOff?
SeqLabC CoolOn EOL
END
END
END
END
END {common point for all operations}
IF Milling?
SeqLabC ZCP2C EOL
IF Repeats?
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
FindAnyZMoves {for normal abs subroutine}
IF NoZMoves?
ZonlyRep
ELSE
G92Sub {pattern shift, not element}
END
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
SeqLabC
IF AutoCycle?
ZCP3C
ELSE
IF FIFO? {.81}
FeedC
ELSE
RapidC
END
IF CutterRadiusCompensation? AND NOT Repeats?
CRCOff BPCRCEndPos
END
ZCP3C
IF FIFO? {.81}
FeedEntC
END
END
EOL
ELSE
IF Drilling?
IF Repeats?
StdSub
DoSubComment
SeqLabC AbsOrInc Rapid StrtPos EOL
END
SeqLabC ZCP2C EOL
GetCycle
IF Dwell?
SeqLabC 'G04/' Dwell# EOL
END
'.N?' Cycle ZDepthAbs Peck Retract FeedEnt EOL
SeqLabC StrtPos EOL
TrackZNO# FIRST SPZ# {.81.2}
ToolPath
IF RetractToCP1? {.81}
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
SeqLabC 'G80' EOL
IF Repeats?
FinishSubG92
END
SeqLabC ZCP3C EOL
END
END
NextOp {loops back to EachOP until last Operation}

{End of program ************************************************************}

{finish last operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
SeqLabC AbsOrInc Rapid
IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier}
FirstHome
END
IF MultipleParts? AND AllToolsOnePart?
EOL
CloseMP
SeqLabC
END
EOP EOL
CloseSub
Post2 {organize Subs into one program}
'E' EOL
Close
Retag
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END


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