{Change Comments ***********************************************************}
{7/24/90, Added InitProg globally to posts with this remark, DWB}
{3/29/91
Modified: Fanuc 5T-Mazak M4 L022.54
For: Gibbs & Associates
Updated to Version 4.0 per Fanuc 10T MS [-] L001.80 Format.
This is a two turret Lathe Post Processor.
Tools 1 to 8 set the output to PosSideLathe, ToolsOver 8 set the output to NegSideLathe.
All normal Fanuc Canned Cycles except for Drilling are supported.
DWB}
{4/17/91
Modified: Fanuc 5T-Mazak M4 L022.80
Replaced AbsOrInc command with SetAbs, in FirstOperation, and changed MoveType$ to 'ABSOLUTE'.
DWB}
{7/19/91
Copied & modified: Fanuc 5T-Mazak M4 L022.81
For: North West Mold & Die
Edited GearRanges
Moved GearRange to Preset line.
Go directly to CSS in CSS operation skipping CalcRPM.
Move SpinOn to Approach sub
Move CoolOn to OpToolID line.
Updated CheckOffset for NewGear.
Jim Radcliffe}
{08/05/91
Updated: Fanuc 5T Mazak [NM] L224.80
Updated to Version 4.0 per Fanuc 6M M001.82 Format.
Kim Michelman}
{Prog Numeric Format Definitions *******************************************}
#1 = '#.00'
#2 = '###^###0'
#3 = '########;0'
#4 = '###^##0'
#5 = '#.######;0.'
#6 = '###0'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(FirstMoveEPX#,2)
FORMAT(FirstMoveEPZ#,2)
FORMAT(Program#,3) {.72}
FORMAT(Operation#,3) {.72}
FORMAT(Tool#,3) {.72}
FORMAT(Dwell#,4) {.72}
FORMAT(FeedIPR#,5)
FORMAT(CalcEPRPM#,6)
{Prog Subroutines **********************************************************}
DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolSize$ ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
END
RETURN
PSInit: {reset flags from last Op, .70}
RETURN
PSStuff:
RETURN
DoPostScript:
PSInit
EachPS
SeqLabC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN
DoEndOpPS:
PSInit
EachEOPS
SeqLabC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN
StockOnNoCan:
IF NOT CannedCycle?
StockOn {need stock for SP positioning, if not a canned cycle}
END
RETURN
ODApproachSP:
SeqLabC StockOnNoCan ZSPC EOL
SeqLabC StockOff XOpCDC EOL
SeqLabC Feed StockOnNoCan XSPC FeedRate EOL
RETURN
IDApproachSP:
SeqLabC StockOnNoCan ZSPC EOL
SeqLabC StockOff XOpCDC EOL { for SameTool ApproachID }
SeqLabC Feed StockOnNoCan XSPC FeedRate EOL
RETURN
FaceApproachSP:
SeqLabC StockOnNoCan XSPC EOL { for SameTool ApproachFace }
SeqLabC StockOff ZOpCPC EOL
SeqLabC Feed StockOnNoCan ZSPC FeedRate EOL
RETURN
AppMove:
ZCP OpToolID LatheOffset SpinOn
RETURN
Approach: { NOT FOR TAILSTOCK, .82 }
IF ApproachOD?
SeqLabC Rapid XCP AppMove EOL
ODApproachSP
ELSE
IF ApproachID?
SeqLabC Rapid XOpCD AppMove EOL
IDApproachSP
ELSE {ApproachFace}
SeqLabC Rapid StockOnNoCan XSP StockOff AppMove EOL
FaceApproachSP
END
END
RETURN
CheckOffset:
DoEndOpPS
IF LAST ProgStop?
SeqLabC 'M00' EOL
ELSE
IF NewGear?
SeqLabC SpinOff EOL
END
IF CoolOff? AND LAST NOT CoolOff?
SeqLabC CoolOff EOL
END
END
IF NewGear?
SeqLabC GearRange EOL
END
IF NewToolOffset?
SeqLabC LOfstOff '00' EOL
SeqLabC OpToolID LatheOffset EOL
END
IF ConstantSurfaceFeed?
IF LAST ConstantSurfaceFeed?
SeqLabC SpeedC EOL
ELSE
SeqLabC Preset MaxRPM EOL
SeqLabC CSSOn 'G96' Speed EOL
END
ELSE
IF LAST ConstantSurfaceFeed?
SeqLabC CSSOff 'G97' Speed EOL
ELSE
SeqLabC SpeedC EOL
END
END
IF LAST ProgStop?
SeqLabC SpinOn EOL
SeqLabC CoolOn EOL
ELSE
IF NewGear?
SeqLabC SpinOn EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqLabC CoolOn EOL
END
END
DoPostScript
RETURN
FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXC MoveZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN
ToolPath:
EACHFeat
GetToolTip
IF LastFeat?
IF Drilling?
IF Tap?
SeqLabC SpinOff EOL
SeqLabC 'G04P2000' EOL
SeqLabC Speed InverseSpinOn EOL
ELSE
IF Dwell?
SeqLabC 'G04P' Dwell# EOL
END
END
ELSE
IF CannedCycle?
SeqLab
END
END
END
IF PointFeat?
SeqLabC MoveSXYC EOL
ELSE
IF RapidFeat?
SeqLabC RapidC MoveXC MoveZC EOL
ELSE
IF LineFeat?
SeqLabC FeedC MoveXC MoveZC FeedRateC EOL
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, LAST, FIRST or NEXT modifiers in this loop }
SeqLabC FormatArc FeedRateC EOL
NEXTQuadrant
ELSE
IF ThreadFeat?
SeqLabC 'G32' MoveXC MoveZC ThrdLead EOL
Rapid
END
END
END
END
END
NEXTFeat
RETURN
CheckRapid:
IF LAST CannedCycle?
Rapid
ELSE
RapidC
END
RETURN
{Start of executable Prog **************************************************}
{setup and initializations}
InitProg
SetAbs
PosSideLathe
SetMaxRPM('10000')
SetMaxFeed('500')
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: must be all capital letters when typed in.' EOL
' ENDOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
END
EachOp {Start of post processing *********************}
GetLCycle
IF FirstOperation?
IF ToolOver?('8')
NegSideLathe ReverseXZArcs
ELSE
PosSideLathe StandardXZArcs
END
EOR EOL
IF UseComments?
IF ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ABSOLUTE INCHES )' EOL
END
END
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
OpenSub
StockOff {.71.2}
SetHome
DoOpComments
DoPostScript
Plane
SeqLab Preset Home MaxRPM GearRange EOL
IF ConstantSurfaceFeed?
SeqLabC CSSOn 'G96' Speed
ELSE
SeqLabC CSSOff 'G97' Speed
END
OpToolID '00' CoolOn EOL
Approach
ELSE
IF NewTool?
{Finish off last Operation}
StockOff {.62}
CheckRapid
IF LAST ApproachOD?
SeqLabC XCPC EOL
ELSE
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
END
END
SeqLabC ZCPC EOL
DoEndOpPS
IF LAST ConstantSurfaceFeed?
SeqLabC CSSOff 'G97' CalcRPM2 EOL
END
SeqLabC NewHome LOfstOff '00' EOL
IF LAST ProgStop?
SeqLabC 'M00' EOL
ELSE
SeqLabC ProgStop EOL
END
{Start new Operation}
IF ToolOver?('8')
NegSideLathe ReverseXZArcs
ELSE
PosSideLathe StandardXZArcs
END
DoOpComments
DoPostScript
SeqLab Preset Home MaxRPM GearRange EOL
IF ConstantSurfaceFeed?
SeqLabC CSSOn 'G96' Speed
ELSE
SeqLabC CSSOff 'G97' Speed
END
OpToolID '00' CoolOn EOL
Approach
ELSE
IF SameTool? {.62}
{Start new Operation}
DoOpComments
StockOff
IF LAST StraightConnect?
CheckOffset
CheckRapid
SeqLabC StockOnNoCan XSPC ZSPC EOL
ELSE
CheckRapid
IF ApproachOD?
IF LAST ApproachOD?
SeqLabC LAST XOpECDC EOL
ELSE {around}
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
END
SeqLabC ZCPC EOL
SeqLabC XCPC EOL
END
CheckOffset
ODApproachSP
ELSE
IF ApproachID?
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
ELSE
IF LAST ApproachOD? {around}
SeqLabC XCPC EOL
END
SeqLabC ZCPC EOL
SeqLabC XOpCDC EOL
END
CheckOffset
IDApproachSP
ELSE {ApproachFace}
IF LAST ApproachFace?
SeqLabC LAST ZOpECPC EOL
ELSE
IF LAST ApproachOD? {around}
SeqLabC XCPC EOL
ELSE {LAST ApproachID}
SeqLabC LAST XOpECDC EOL
END
SeqLabC ZCPC EOL
END
CheckOffset
FaceApproachSP
END
END
END
END
END
END {common point for all operations}
IF CannedCycle?
StockOff
IF Roughing?
IF RoughSimple?
StockOn
SetPass1
IF ApproachFace?
SeqLabC LCycle 'Z' FirstMoveEPZ# XatFinZ XTapAtZ FeedRate EOL
ELSE
SeqLabC LCycle XatFinZ FinZ XTapAtZ FeedRate EOL
END
SimpleRough
ELSE
TagInc
IF RoughContour?
SetPass2
SeqLabC LCycle 'PÅ‚' Tag# 'Q²' Tag# XStkLeft ZStkLeft CutDepth FeedRate EOL
'>' Tag# EOL
SeqLab StepMove StrtPos EOL
ToolPath
'<' Tag# EOL
IF AutoFinish?
SeqLabC 'G70' 'PÅ‚' Tag# 'Q²' Tag# EOL
END
ELSE
IF RoughPatternShift?
SetPass2
SeqLabC LCycle 'PÅ‚' Tag# 'Q²' Tag# XStkLeft ZStkLeft XminusU ZminusW NumCuts FeedRate EOL
'>' Tag# EOL
SeqLab Rapid StrtPos EOL
ToolPath
'<' Tag# EOL
IF AutoFinish?
SeqLabC 'G70' 'PÅ‚' Tag# 'Q²' Tag# EOL
END
END
END
END
ELSE
IF Threading?
IF NOT ConstantVolumeCut? AND NOT SingleEdgeCut?
SeqLabC 'G92X' FirstMoveEPX# FinZ XTapAtZ ThrdLead EOL
SimpleRough
SeqLabC XatFinZ EOL
IF AutoFinish?
SeqLabC XatFinZ EOL
END
ELSE
IF Chamfer?
SeqLabC 'M23' EOL
END
SeqLabC LCycle XatFinZ FinZ XTapAtZ ThrdHeight CutDepth ThrdLead
IF SingleEdgeCut?
ToolAngle
ELSE
'A0'
END
EOL
IF Chamfer?
SeqLabC 'M24' EOL
END
IF AutoFinish?
SeqLabC 'G92' XatFinZ FinZ XTapAtZ ThrdLead EOL
END
END
END
END
ELSE
StockOn
SetPass1
ToolPath
IF AutoFinish?
IF NOT Drilling? AND NOT Grooving?
StockOff
IF Turning?
SetPass1
ELSE
SetPass2
END
SeqLabC RapidC StrtPos EOL
ToolPath
END
END
END
IF Drilling? AND Tap?
SeqLabC SpinOff EOL
SeqLabC 'G04P2000' EOL
SeqLabC Speed SpinOn EOL
END
NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation}
StockOff
IF CannedCycle?
Rapid
ELSE
RapidC
END
IF ApproachOD?
SeqLabC XCPC EOL
ELSE
IF ApproachID?
SeqLabC XOpECDC EOL
END
END
SeqLabC ZCPC EOL
DoEndOpPS
SeqLabC CoolOff EOL
IF ConstantSurfaceFeed?
SeqLabC CSSOff 'G97S' CalcEPRPM# EOL
END
SeqLabC FirstHome OpToolID '00' SpinOff EOL
SeqLabC UnTool '00' EOL
IF ProgStop?
SeqLabC 'M00' EOL
END
SeqLabC EOP EOL
Post
EOR EOL
Close
Retag
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END
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