01
General Information
General Information Chassis and Engine Numbers
Chassis and Engine Numbers
Vehicle Identification Number Engine Number
JHL: HONDA MOTOR CO., LTD. K20A4: 2.0 DOHC VTEC Sequential Multiport Fuel-
HONDA Passenger vehicle injected engine with three way catalytic converter
SHS: HONDA OF THE U.K.
K20A5: 2.0 DOHC VTEC Sequential Multiport Fuel-
MANUFACTURING LTD.
injected engine without three way catalytic
HONDA Passenger vehicle
converter
K24A1: 2.4 DOHC VTEC Sequential Multiport Fuel-
RD5: CR-V/K20A4, K20A5 injected engine with three way catalytic converter
RD7: CR-V/K24A1
RD8: CR-V/K20A4
7: 4-door Stationwagon/5-speed Manual
8: 4-door Stationwagon/4-speed Automatic
Transmission Number
1: ES
2: ES, LS
3: ES
4: BASE, ES, LX, RV-i, SE
5: RV-i, RV-iH, SES
6: LS
7: ES
Z2M1: 5-speed manual
8: EX, RV-Si
Z2M3: 5-speed manual
9: RV-Si, RV-SiH
MCVA: 4-speed Automatic (2WD)
MRVA: 4-speed Automatic (4WD)
2: 2002
C: Saitama Factory in Japan (Sayama)
U: Honda of the U.K. Manufacturing (England)
01-2
Chassis and Engine Numbers
Chassis and Engine Numbers (cont d)
Applicable Area Code/VIN/Engine Number/Transmission Number List
CR-V KE SE 5MT SHSRD87402U000001- K20A4-1000001- Z2M1-1500001-
4AT SHSRD88402U000001- K20A4-1000001- MRVA-1000001-
SES 5MT SHSRD87502U000001- K20A4-1000001- Z2M1-1500001-
4AT SHSRD88502U000001- K20A4-1000001- MRVA-1000001-
KG LS 5MT SHSRD87602U000001- K20A4-1000001- Z2M1-1500001-
4AT SHSRD88602U000001- K20A4-1000001- MRVA-1000001-
ES 5MT SHSRD87702U000001- K20A4-1000001- Z2M1-1500001-
4AT SHSRD88702U000001- K20A4-1000001- MRVA-1000001-
KR LS 5MT SHSRD87202U000001- K20A4-1000001- Z2M1-1500001-
4AT SHSRD88202U000001- K20A4-1000001- MRVA-1000001-
ES 5MT SHSRD87302U000001- K20A4-1000001- Z2M1-1500001-
4AT SHSRD88302U000001- K20A4-1000001- MRVA-1000001-
KS ES 5MT SHSRD87102U000001- K20A4-1000001- Z2M1-1500001-
4AT SHSRD88202U000001- K20A4-1000001- MRVA-1000001-
KQ RV-i 5MT JHLRD77402C200001- K24A1-1400001- Z2M3-1000001-
4AT JHLRD78402C200001- K24A1-1400001- MRVA-1000001-
RV-Si 5MT JHLRD77802C200001- K24A1-1400001- Z2M3-1000001-
4AT JHLRD78802C200001- K24A1-1400001- MRVA-1000001-
KH BASE 5MT JHLRD57402C200001- K20A4-1900001- Z2M1-1000001-
4AT JHLRD58402C200001- K20A4-1900001- MRVA-1000001-
KK LX 5MT JHLRD77402C200001- K24A1-1900001- Z2M3-1000001-
4AT JHLRD78402C200001- K24A1-1900001- MRVA-1000001-
EX 5MT JHLRD77802C200001- K24A1-1900001- Z2M3-1000001-
4AT JHLRD78802C200001- K24A1-1900001- MRVA-1000001-
LX 4AT JHLRD68402C200001- K24A1-1900001- MCVA-1000001-
KM RV-Si 5MT JHLRD77802C200001- K24A1-1900001- Z2M3-1000001-
4AT JHLRD78802C200001- K24A1-1900001- MRVA-1000001-
KN RV-i 5MT JHLRD57402C200001- K20A4-1900001- Z2M1-1000001-
4AT JHLRD58402C200001- K20A4-1900001- MRVA-1000001-
RV-Si 5MT JHLRD57802C200001- K20A4-1900001- Z2M1-1000001-
4AT JHLRD58802C200001- K20A4-1900001- MRVA-1000001-
KP RV-i 5MT JHLRD57402C200001- K20A5-1000001- Z2M1-1000001-
4AT JHLRD58402C200001- K20A5-1000001- MRVA-1000001-
RV-Si 5MT JHLRD57802C200001- K20A5-1000001- Z2M1-1000001-
4AT JHLRD58802C200001- K20A5-1000001- MRVA-1000001-
KT BASE 5MT JHLRD57402C200001- K20A5-1000001- Z2M1-1000001-
4AT JHLRD58402C200001- K20A5-1000001- MRVA-1000001-
KU RV-i 4AT JHLRD58402C200001- K20A4-1900001- MRVA-1000001-
RV-iH 4AT JHLRD58502C200001- K20A4-1900001- MRVA-1000001-
RV-SI 4AT JHLRD58802C200001- K20A4-1900001- MRVA-1000001-
RV-SiH 4AT JHLRD58902C200001- K20A4-1900001- MRVA-1000001-
KW BASE 5MT JHLRD57402C200001- K20A5-1000001- Z2M1-1000001-
4AT JHLRD58402C200001- K20A5-1000001- MRVA-1000001-
KY RV-i 5MT JHLRD574*2C400001- K20A4-1900001- Z2M1-1000001-
JHLRD575*2C400001- K20A4-1900001- Z2M1-1000001-
4AT JHLRD584*2C400001- K20A4-1900001- MRVA-1000001-
JHLRD585*2C400001- K20A4-1900001- MRVA-1000001-
RV-Si 5MT JHLRD578*2C400001- K20A4-1900001- Z2M1-1000001-
JHLRD579*2C400001- K20A4-1900001- Z2M1-1000001-
4AT JHLRD588*2C400001- K20A4-1900001- MRVA-1000001-
JHLRD589*2C400001- K20A4-1900001- MRVA-1000001-
01-3
General Information Identification Number Locations
Identification Number Locations
01-4
Warning/Caution Label Locations
Warning/Caution Label Locations
NOTE:
" The illustration shows the LHD model; RHD is symmetrical.
" SIDE AIRBAG INFORMATION labels are located on the driver s and passenger s doorjamb.
Located on driver s and passenger s
door jamb
(cont d)
01-5
General Information Warning/Caution Label Locations
Warning/Caution Label Locations (cont d)
NOTE: The illustration shows the LHD model; RHD is symmetrical.
01-6
Lift and Support Points
Lift and Support Points
NOTE: If you are going to remove heavy components such
Floor Jack
as suspension or the fuel tank from the rear of the vehicle,
first support the front of the vehicle with tall safety stands.
1. Block the rear wheels when raising the front of the
When substantial weight is removed from the rear of the
vehicle; block the front wheels when raising the
vehicle, the center of gravity can change and cause the
rear of the vehicle.
vehicle to tip forward on the hoist.
Place the blocks behind and ahead of the wheels.
Frame Hoist
2. Raise the vehicle high enough to insert the safety
stands.
1. Position the hoist lift blocks (A), or safety stands,
3. Adjust and place the safety stands so the vehicle
under the vehicle s front support points (B) and rear
will be approximately level, then lower the vehicle
support points (C).
onto them.
2. Raise the hoist a few inches, and rock the vehicle
gently to be sure it is firmly supported.
3. Raise the hoist to full height, and inspect the lift
points for solid contact with the lift blocks.
Safety Stands
To support the vehicle on safety stands, use the same
support points (B and C) as for a frame hoist. Always use
safety stands when working on or under any vehicle that is
supported only by a jack.
01-7
General Information Towing
Towing
If the vehicle needs to be towed, call a professional towing Wheel Lift Equipment- The tow truck uses two pivoting
service. Never tow the vehicle behind another vehicle with arms that go under the tires (front or rear) and lift them off
just a rope or chain. It is very dangerous. the ground. The other two wheels remain on the ground.
Emergency Towing Sling-type Equipment- The tow truck uses metal cables
There are three popular methods of towing a vehicle. with hooks on the ends. These hooks go around parts of
the frame or suspension and the cables lift that end of the
Flat-bed Equipment- The operator loads the vehicle on
vehicle off the ground. The vehicle s suspension and body
the back of a truck. This is the best way of transporting the
can be seriously damaged if this method of towing is
vehicle.
attempted. This method of towing the CR-V is
unacceptable.
To accommodate flat-bed equipment, the vehicle is
equipped with towing hooks (A) and tie down hook slots
The only recommended way of towing the CR-V is on a
(B).
flat-bed truck.
The towing hooks can be used with a winch to pull the
Towing the 4WD CR-V with only two wheels on the ground
vehicle onto the truck, and the tie down hook slots can be
will damage parts of the 4WD system.
used to secure the vehicle to the truck.
The 2WD CR-V may also be towed with the front wheels
off the ground, or with all four wheels on the ground.
If the 2WD CR-V cannot be transported by flat-bed, it
should be towed with the front wheels off the ground. If
due to damage, the vehicle must be towed with the front
wheels on the ground, or if the vehicle is towed with all
four wheels on the ground, do the following:
Manual Transmission
" Release the parking brake.
" Shift the transmission in Neutral.
Automatic Transmission
" Release the parking brake.
" Start the engine.
" Shift to [D] position, then [N] position.
" Turn off the engine.
It is best to tow the vehicle no farther than 50 miles (80
km), and keep the speed below 35 mph (55 km/h).
" Improper towing preparation will damage the
transmission. Follow the above procedure exactly. If you
cannot shift the transmission or start the engine
(automatic transmission), the vehicle must be
transported on a flat-bed.
" Trying to lift or tow the vehicle by the bumpers will cause
serious damage. The bumpers are not designed to
support the vehicle s weight.
01-8
Service Precautions
Service Precautions
4WD model Information Speedometer Testing Procedures
The 4WD CR-V does not have the feature that 1. Set the free rollers according to the wheel base and
mechanically switches between 4WD (four-wheel drive) tread of the vehicle.
and 2WD (front-wheel drive).
Do not drive the vehicle with rear wheels on the ground
even though the front wheels are off the ground. The front
wheel power is conveyed to the rear wheels, and the
vehicle will start off.
Always lift the vehicle up so all four wheels are off the
ground when troubleshooting, testing and inspecting the
vehicle to rotate the wheels.
Use the free rollers under the rear wheels when
performing test the vehicle with the speedometer tester.
NOTE: Align the position marker notch to the
postioning line.
Precautions on using free rollers:
" Inspecting and testing using a chassis dynamometer is
not feasible.
" Do not operate the accelerator pedal, brake pedal or
steering wheel abruptly. It may cause the vehicle to roll
and create a hazardous condition.
" The maximum testing speed should be 50 km/h (31
mph).
" The maximum continuous operating time should be 3
2. Move the vehicle to position the front wheels on the
minutes.
speedometer testers and the rear wheels on the
" Make sure to tie down the vehicle securely with the side
free rollers. Make sure to align the center of the
anchor wires. The free rollers are to be set under the
wheels to the center of the speedometer testers
rear wheels.
and the free rollers.
CAUTION
" Make sure to place the free rollers parallel to the roller
of each speedometer tester.
" Putting the front and rear wheels on the speedometer
testers and free rollers inappropriately may cause the
vehicle to roll off or over the free rollers and create a
hazardous condition.
" The side anchor wires must be appropriately
3. Tie down the vehicle securely using the towing
tensioned. If the wires have too much slack, the
hooks to prevent the vehicle from rolling off or over
expected tie-down efficiency cannot be obtained.
the free rollers.
" When attaching the side anchor wires, make sure they
are not interfering with the bumper and other parts of
4. Start the engine, shift the transmission to 3rd gear
the vehicle body.
(manual transmission) or to [D] position (automatic
" Do not attach the wires to any place other than the
transmission), accelerate the vehicle gradually, and
designed areas.
measure the vehicle speed.
" Do not a operate the speedometer testers at a speed
5. After measurement, use the brake pedal to
more than 50 km/h (31 mph) or for more than 3
gradually decelerate and stop the vehicle.
minutes.
(cont d)
01-9
General Information Service Precautions
Service Precautions (cont d)
" Mark or place all removed parts in order in a parts rack
General
so they can be reassembled in their original places.
CAUTION
Observe all safety precautions and notes while working.
" Protect all painted surfaces and seats against dirt and
scratches with a clean cloth or vinyl cover.
" Use the special tool when use of such a tool is specified.
" Work safety and give your work your undivided
attention. When either the front or rear wheels are to be
raised, block the remaining wheels securely.
Communicate at frequently as possible when work
involves two or more workers. Do not run the engine
unless the shop or working area is well ventilated.
" Parts must be assembled with the proper torque
according to the maintenance standards established.
" When tightening a series of bolts or nuts, begin with the
center or large diameter bolts and tighten them in
crisscross pattern in two or more steps.
" Before removing or disassembling parts, they must be
inspected carefully to isolate the cause for which service
is necessary. Observe all safety notes and precautions
and follow the proper procedures as described in this
manual.
01-10
Service Precautions
" Use new packings, gaskets, O-rings and cotter pins " Brake fluid and hydraulic components
whenever reassembling. When replenishing the system, use extreme care to
prevent dust and dirt from entering the system.
" Do not reuse parts that must be required to replace.
Do not mix different brands of fluid as they may not be
Always replace them.
compatible.
Do not reuse drained brake fluid.
Because brake fluid can cause damage to painted and
resin surfaces, care should be taken not to spill it on
such materials. If spilled accidentally, quickly rinse it
with water or warm water from painted or resin
surfaces.
After disconnecting brake hoses or pipes, be sure to
plug the openings to prevent loss of brake fluid.
Clean all disassembled parts only in clean BRAKE
FLUID. Blow open all holes and passages with
compressed air.
" Use genuine HONDA parts and lubricants or those
Keep disassembled parts from air-borne dust and
equivalent. When parts are to be reused, they must be
abrasives.
inspected carefully to make sure they are not damaged
Check that parts are clean before assembly.
or deteriorated and are in good usable condition.
" Avoid oil or grease getting on rubber parts and tubes,
" Coat or fill parts with specified grease as specified (see
unless specified.
page 03-2). Clean all removed parts with solvent upon
disassembly.
" Upon assembling, check every part for proper
installation and operation.
(cont d)
01-11
General Information Service Precautions (cont d)
Service Precautions (cont d)
" Some connectors have a clip on their side used to attach
Electrical Troubleshooting Information
them to a mounting bracket on the body or on another
component. This clip has a pull type lock.
Before Troubleshooting
" Some mounted connectors cannot be disconnected
1. Check applicable fuses in the appropriate fuse/
unless you first release the lock and remove the
relay box.
connector from its mount bracket (A).
2. Check the battery for damage, state of charge, and
clean and tighten the connections.
" Do not quick-charge a battery unless the battery
ground cable has been disconnected, otherwise you
will damage the alternator diodes.
" Do not attempt to crank the engine with the battery
ground cable loosely connected or you will severely
damage the wiring.
3. Check the alternator belt tension.
Handling Connectors
" Never try to disconnect connectors by pulling on their
" Make sure the connectors are clean and have no loose
wires; pull on the connector halves instead.
wire terminals.
" Always reinstall plastic covers.
" Make sure multiple cavity connectors are packed with
grease (except watertight connectors).
" All connectors have push-down release type locks (A).
" Before connecting connectors, make sure the terminals
(A) are in place and not bent.
01-12
Service Precautions (cont d)
" Check for loose retainer (A) and rubber seals (B). Handling Wires and Harnesses
" Secure wires and wire harnesses to the frame with their
respective wire ties at the designated locations.
" Remove clips carefully; don t damage their locks (A).
" The backs of some connectors are packed with grease.
Add grease if necessary. If the grease is contaminated,
replace it.
" Slip pliers (A) under the clip base and through the hole
at an angle, then squeeze the expansion tabs to release
the clip.
" Insert the connector all the way and make sure it is
securely locked.
" After installing harness clips, make sure the harness
" Position wires so that the open end of the cover faces
doesn t interfere with any moving parts.
down.
" Keep wire harnesses away from exhaust pipes and
other hot parts, from sharp edges of brackets and holes,
and from exposed screws and bolts.
" Seat grommets in their grooves properly (A). Do not
leave grommets distorted (B).
(cont d)
01-13
General Information Service Precautions (cont d)
Service Precautions (cont d)
Testing and Repairs When checking any control module(s) or unit(s) connector
terminals, gently slide the sharp tester probe from the wire
" Do not use wires or harnesses with broken insulation.
side into the connector until it comes in contact with the
Replace them or repair them by wrapping the break with
terminal end of the wire.
electrical tape.
" After installing parts, make sure that no wires are
pinched under them.
" When using electrical test equipment, follow the
manufacturer s instructions and those described in this
manual.
" If possible, insert the probe of the tester from the wire
side (except waterproof connector).
" Use a probe with a tapered tip.
CAUTION
" Puncturing the insulation on a wire can cause poor or
intermittent electrical connections.
" For testing at connectors, bring the tester probe into
contact with the terminal from the connector side of
wire harness connectors in the engine compartment.
For female connectors, just touch lightly with the tester
probe and do not insert the probe.
" Refer to the instructions in the Honda Terminal Kit for
identification and replacement of connector terminals.
01-14
Service Precautions (cont d)
Five-step Troubleshooting Wire Color Codes
1. Verify The Complaint The following abbreviations are used to identify wire colors
in the circuit schematics:
Turn on all the components in the problem circuit to
verify the customer complaint. Note the symptoms. Do
not begin disassembly or testing until you have WHT White
narrowed down the problem area.
YEL Yellow
2. Analyze The Schematic
BLK Black
Look up the schematic for the problem circuit.
BLU Blue
Determine how the circuit is supposed to work by
tracing the current paths from the power feed through GRN Green
the circuit components to ground. If several circuits fail
RED Red
at the same time, the fuse or ground is a likely cause.
ORN Orange
Based on the symptoms and your understanding of
the circuit operation, identify one or more possible
PNK Pink
causes of the problem.
BRN Brown
3. Isolate The Problem By Testing The Circuit
GRY Gray
Make circuit tests to check the diagnosis you made in
PUR Purple
step 2. Keep in mind that a logical, simple procedure
is the key to efficient troubleshooting. Test for the most
LT BLU Light Blue
likely cause of failure first. Try to make tests at points
LT GRN Light Green
that are easily accessible.
The wire insulation has one color or one color with another
4. Fix The Problem
color stripe. The second color is the stripe.
Once the specific problem is identified, make the
repair. Be sure to use proper tools and safe
procedures.
5. Make Sure The Circuit Works
Turn on all components in the repaired circuit in all
modes to make sure you ve fixed the entire problem. If
the problem was a blown fuse, be sure to test all of the
circuits on the fuse. Make sure no new problems turn
up and the original problem does not recur.
01-15
General Information Abbreviations
Abbreviations
List of automotive abbreviations which may be used in
shop manual.
EPR Evaporator Pressure Regulator
EPS Electrical Power Steering
ABS Anti-lock Brake System
EVAP Evaporative
A/C Air Conditioning, Air Conditioner
EX Exhaust
ACL Air Cleaner
A/F Air Fuel Ratio
F Front
ALR Automatic Locking Retractor
FIA Fuel Injection Air
ALT Alternator
FL Front Left
AMP Ampere(s)
FP Fuel Pump
ANT Antenna
FR Front Right
API American Petroleum Institute
FSR. Fail Safe Relay
APPROX. Approximately
FWD Front Wheel Drive
ASSY Assembly
A/T Automatic Transmission
GAL Gallon
ATDC After Top Dead Center
GND Ground
ATF Automatic Transmission Fluid
GPS Global Positioning System
ATT Attachment
ATTS Active Torque Transfer System
H/B Hatchback
AUTO Automatic
HC Hydrocarbons
AUX Auxiliary
HID High Intensity Discharge
HO2S Heated Oxygen Sensor
BARO Barometric
BAT Battery
IAB Intake Air Bypass
BDC Bottom Dead Center
IAC Idle Air Control
BTDC Before Top Dead Center
IACV Idle Air Control Valve
IAR Intake Air Resonator
CARB Carburetor
IAT Intake Air Temperature
CAT Catalytic Converter
ICM Ignition Control Module
or CATA
ID Identification
CHG Charge
ID or I.D. Inside Diameter
CKF Crankshaft Speed Fluctuation
IG or IGN Ignition
CKP Crankshaft Position
IMA Idle Mixture Adjustment
CO Carbon Monoxide
Integrated Motor Assisted
COMP Complete
Immobilizer (Immobiliser)
IMMOBI.
CPB Clutch Pressure Back up
IN Intake
CPC Clutch Pressure Control
INJ Injection
CPU Central Processing Unit
INT Intermittent
CVT Continuously Variable Transmission
CYL Cylinder
KS Knock Sensor
CYP Cylinder Position
L Left
DI Distributor Ignition
L/C Lock-up Clutch
DIFF Differential
LCD Liquid Crystal Display
DLC Data Link Connector
LED Light Emitting Diode
DOHC Double Overhead Camshaft
LEV Low Emission Vehicle
DPI Dual Point Injection
LF Left Front
DTC Diagnostic Trouble Code
LH Left Handle
LHD Left Handle Drive
EBD Electronic Brake Distribution
LR Left Rear
ECM Engine Control Module
LSD Limited Slip Differential
ECT Engine Coolant Temperature
L-4 In-line Four Cylinder (engine)
EGR Exhaust Gas Recirculation
ELD Electrical Load Detector
01-16
Abbreviations
MAP Manifold Absolute Pressure SPEC Specification
MAX. Maximum S/R Sun Roof
MBS Mainshaft Brake System SRS Supplemental Restraint System
MCK Motor Check STD Standard
MCU Moment Control Unit SW Switch
MIL Malfunction Indicator Lamp
MIN. Minimum T Torque
MPI Multi Point Injection Throttle Body
TB
M/S Manual Steering
T/B Timing Belt
M/T Manual Transmission
TC Torque Converter
TCM Transmission Control Module
N Neutral
TCS Traction Control System
NOx Oxides of Nitrogen
TDC Top Dead Center
TFT Thin Film Transistor
OBD On-board Diagnostic
T/N Tool Number
O2S Oxygen Sensor
TP Throttle Position
OD or O.D. Outside Diameter
TWC Three Way Catalytic Converter
PPark
VC Viscous Coupling
PAIR Pulsed Secondary Air Injection
VIN Vehicle Identification Number
PCM Powertrain Control Module
VSS Vehicle Speed Sensor
PCV Positive Crankcase Ventilation Proportioning
VTEC Variable Valve Timing & Valve Lift Electronic
Control Valve
Control
PDU Power Drive Unit
VVIS Variable Volume Intake System
PGM-FI Programmed-fuel Injection
PGM-IG Programmed Ignition
WWith
PH Pressure High
W/O Without
PL Pilot Light or Pressure Low
WOT Wide Open Throttle
PMR Pump Motor Relay
P/N Part Number
2WD Two Wheel Drive
PRI Primary
4WD Four Wheel Drive
P/S Power Steering
2WS Two Wheel Steering
PSF Power Steering Fluid
4AT 4-speed Automatic Transmission
PSP Power Steering Pressure
5MT 5-speed Manual Transmission
PSW Pressure Switch
6MT 6-speed Manual Transmission
[P] Park
Qty Quantity
[R] Reverse
[N] Neutral
R Right
[D4] Drive (1st through 4th gear)
REF Reference
[D3] Drive (1st through 3rd gear)
RGB Red, Green, Black
[2] Second
RH Right Handle
[1] First
RHD Right Handle Drive
[D] Drive
RL Rear Left
[S] Second
RON Research Octane Number
[L] Low
RR Rear Right
O/D Over Drive
1ST Low (gear)
SAE Society of Automotive Engineers
2ND Second (gear)
SCS Service Check Signal
3RD Third (gear)
SEC Second
4TH Fourth (gear)
Secondary
5TH Fifth (gear)
SOHC Single Overhead Camshaft
6TH Sixth (gear)
SOL Solenoid
01-17
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