lg split codes


LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Universal and Multi Split Units
If there is a fault on any LG Universal or Multi unit, a two digit number will appear on the remote controllers led
display. If the unit does not have a remote controller the fault will be displayed using the LED's on the front of
the indoor unit.
2nd digit 1st digit
The second digit of the fault code is shown by the power led which has the following symbol by it
The first digit will be displayed by one other led.
Error Indicator:
" The function provides self-diagnosis and displays an error code if there is any trouble.
" Error codes are displayed on the Indoor unit s Wired Remote as CH**, and/or Fascia Display. In
addition, the code is indicated via LED s on the outdoor unit control board.
" If more than two troubles occur simultaneously, the lower number of error code is displayed first.
" After an error occurs, if error is released, error LED is also released simultaneously.
Indoor Unit Faults:
Error Indoor
Contents Case of error
code Status
01 Air sensor (open/short) Open / Short circuit Off
02 Inlet pipe sensor Open / Short circuit Off
Communication(Indoor "! Wired
03 Communication Poorly Off
R/Control)
Float switch Open circuit (High level water
04 Drain pump / Float switch Off
alarm)
05 Communication(Indoor "! Outdoor) Communication Poorly Off
06 Outlet pipe sensor Open / Short circuit Off
07 Different operation mode Indoor units set in different operation modes Off
HL High Limit (Float Switch) Same as code 04, Float switch Open circuit Off
Not an error, press Timer & Min buttons
CL Child Lock Function selected On
simultaneously for 3 seconds to toggle On/Off
Not an error, press Jet Cool button to toggle
Po Jet Cool Mode selected On
On/Off
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LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Outdoor Unit Faults can also be read from the outdoor unit PCB using the flashing LED s as below:
Error LED01G LED02G Outdoor
Contents Case of Error
code (Red) (Green) Status
IPM Fault (Compressor Over Compressor malfunction, IPM
21 2 times 1 time Off
current) Fault
22 CT 2 (Max. Current) 2 times 2 times Current is 14A Ä™! Off
23 DC Link Low Volt. 2 times 3 times DC Link volt. Is 140V “! Off
Low / High press switch
24 Low / High Pressure 2 times 4 times Off
OPEN
25 AC Low / AC High Volts. 2 times 5 times Abnormal AC volt. Input. Off
26 DC Compressor Position 2 times 6 times Off
27 PSC Fault (Reactor) 2 times 7 times Off
28 DC Link High Volts 2 times 8 times Off Off
32 Discharge Pipe Temp. High (INV) 3 times 2 times Off Off
Discharge Pipe Temp. High
33 3 times 3 times Off Off
(Cons.)
40 CT Circuit 4 times CT Circuit malfunction Off
41 D-Pipe sensor INV. (Open/Short) 4 times 1 time Open / Short circuit. Off
44 Air sensor (Open/Short) 4 times 4 times Open / Short circuit Off
45 Cond. Pipe Sensor (Open/Short) 4 times 5 times Open / Short circuit Off
Suction Pipe Sensor
46 4 times 6 times Open / Short circuit Off
(Open/Short)
D-pipe Sensor Cons.
47 4 times 7 times Open / Short circuit Off
(Open/Short)
48 D-Pipe & Air Sensor (Open) 4 times 8 times Dual Sensor unplugged Off
51 Over Capacity 5 times 1 times Over Load Combination Off
Communication Error (Main
52 5 times 2 times Poor/Loss of Communication Off
micom "! Sub micom)
Communication Error (Indoor "!
53 5 times 3 times Poor/Loss of Communication Off
Outdoor)
Outdoor 3-Phase Power Supply
54 5 times 4 times Incorrect Wiring Off
Reverse Phase / Missing Phase
60 EEPROM Check Sum 6 times Check Sum Mis-Match Off
61 Cond. Pipe Sensor Temp. High 6 times 1 time Cond. Temp. High Off
62 Heat Sink Sensor Temp. High 6 times 2 times Heat Sink Temp. High Off
63 Cond. Pipe Sensor Temp. Low 6 times 3 times Cond. Temp. Low Off
65 Heat Sink Sensor (Open/Short) 6 times 5 times Open / Short circuit Off
67 Outdoor BLDC Fan Lock 6 times 7 times Fan Motor/Circuit Problem Off
Comms. Error (Main board "!Fan
105 6 times 5 times Poor/Loss of Communication Off
board)
The codes are explained in detail on the following pages.
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LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Fault code 01
Is a fault with the Indoor unit return air Thermistor
Unplug the Thermistor from the PCB and Check its resistance check against this graph:
Resistance of Air thermistor
20
18
16
14
12
10
8
6
10 15 20 25 30 35 40
Temperature
Alternatively the sensor can be tested while still connected to the PCB measure the DC voltage across the
resistor and check it against the graph below.
Voltage across Air thermistor
3.5
3.0
2.5
2.0
1.5
10 15 20 25 30 35 40
Temperature
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Resistance k Ohms
Volts DC
LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Fault code 02
Is a problem with the Indoor unit coil inlet Thermistor
Unplug the Thermistor from the indoor PCB and Check its resistance against this graph:
Coil thermistor resistance k Ohms
20
15
10
5
0
0 10 20 30 40 50 60 70
Temperature
Alternatively the sensor can be tested while still connected to the PCB measure the DC voltage across the
resistor and check it against the graph below.
Voltage across coil thermistor
4.0
3.0
2.0
1.0
0.0
0 10 20 30 40 50 60 70
Temp
Hendra/Macedo - April 2007
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Resistance k Ohms
Volts DC
LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Fault Code 03
Indicates a wiring error between the remote controller and the fan coil, this is most common in group control
applications where more than 1 fan coil is connected to a single remote controller.
Firstly check the wiring has been done correctly see below.
2 3
2 3
1 2 3
Next check the switch in the back of the remote controller, it has to be set to Group or GR1 for group control,
the Factory setting is Single or SG, after setting the switch reset the power for 2 minutes. If the fault does not
clear, check the Voltage of the remote controller cable.
The Red cable is 12 Vdc
The Brown or Black cable is Ground or 0 Vdc
The Yellow is signal (Comms.)
Test
Voltage across the Brown/ Black cable and the Red, this
should be 12 Vdc
Voltage from Yellow to Brown/Black this should be
fluctuating between 8  12 Vdc.
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LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Fault Code 04
Fault code CH04 indicates that the float switch of the fan coil has risen.
On fan coils without a drain pump it indicates that the jumper (blue plug with 30mm of blue wire) in terminal
CN FLOAT is missing.
If the fan coil is running and the float rises it will take 3 ½ minutes for the fault to show on the controller, this is
to give the unit time to pump excess water away. Once the float falls, (or the jumper is put back into the board)
it will not be possible to clear the fault for 40 seconds. It is considered good practice to reset the power to
clear this fault code.
Fault Code 05
This fault code indicates a communication error between the indoor and outdoor units; this is usually caused
by wiring errors or condensate pumps connected to the inter-connecting cable.
The communication between the units is a fluctuating DC voltage commonly called a serial signal, it can be
easily lost if the wiring is not done correctly. If there is a communication error fault CH05 will appear within 5
mins of powering up the system.
Testing
Turn on the power and start the indoor unit in cooling, set the temperature to 18ºC; the serial communication
signal will only be present for the first 3 mins of operation.
Set your meter to DC Volts, Test between terminals 2 and 3, of the outdoor unit and wiring terminals you
should see 0-65 V dc, it will be fluctuating.
If the Voltage is not present disconnect the inter unit wiring, test the Voltage on the wiring terminals again, If
No Voltage is present the outdoor PCB must be faulty.
Once the signal has been detected leaving the outdoor unit check what is being received by the indoor unit,
measure DC Voltage across the wiring terminal 2 and 3, it should be identical to what you saw at the outdoor
unit, if not your wiring is at fault.
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LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Fault code 06
Is a problem with the Indoor unit coil outlet Thermistor
Unplug the Thermistor from the indoor PCB and Check its resistance against this graph:
Coil thermistor resistance k Ohms
20
15
10
5
0
0 10 20 30 40 50 60 70
Temperature
Alternatively the sensor can be tested while still connected to the PCB measure the DC voltage across the
resistor and check it against the graph below.
Voltage across coil thermistor
4.0
3.0
2.0
1.0
0.0
0 10 20 30 40 50 60 70
Temp
Hendra/Macedo - April 2007
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Resistance k Ohms
Volts DC
LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Fault Code 07
On Multi split systems, the first unit switched on is the cool heat master, the master tells the condensing unit
what to do. If the condenser is in heating and any slave is set to cooling a CH07 fault code will appear.
Likewise if the condenser is in cooling and any slave is set to heating a CH07 fault code will appear. If the
master is switched off the next longest running unit becomes the master.
To clear the fault turn off the unit at the remote controller, turn it back on again and change the mode
Fault Code 21
This fault is caused by an over current in the inverters DC power circuit. If the DC part of the circuit exceeds
14 Amps fault code 21 will be displayed.
This is caused by either the inverter PCB being faulty or compressor being short circuit or down to earth.
Disconnect the electrical connections to the compressor and check
the resistance of the compressor windings, measure from U to V, V
to W and W to U the values should be between 0.25 and 5 Ohms
each.
The next test is to measure the resistance of the compressor
windings to earth.
Using a Megger (High Voltage Meter) measure the resistance from
any of the 3 compressor terminals to an Earth point (pipe work).
The value should exceed 2 M Ohms.
If the compressors fail these tests it will need replacing.
If the compressor is OK you will need to check the inverter output voltages. Please see section on Inverter
testing at end.
Fault Code 22
This fault is caused by a Compressor over-current see code 21
Please see section on Inverter testing at the end.
Fault Code 23
This fault indicates a fault in the DC part of the inverter circuit; it means that the Dc Voltage to the inverter is
below 140 V Dc, it should be 370 V for single phase machines and 600 V dc for three phase machines. The
fault is usually caused by the inverter charging resistor being faulty; this component is mounted on the outdoor
unit PCB and cannot be replaced.
Start the unit running and measure the DC Voltage supply to the inverter. This is easiest to measure at the
inverter capacitors; it should be 370 V for single phase machines and 600 V dc for three phase machines
See section on Inverter testing at the end.
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LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Fault Code 24
If the unit has a low or high pressure fault CH24 will display.
If the LP switch goes open circuit the compressor will be stopped, on inverter units this can take up to 30
seconds. The LP Switch goes open circuit when the suction pressure falls below 0.5 bar the Hp Switch opens
at 41 bar.
The fault code will only occur if the pressure switch is tripped 5 times within 1 hour, this can only be reset by
switching off the power to the condensing unit for 2 minutes.
If your unit does not have any pressure switches it may still have a plug on the outdoor unit PCB labelled CN
Press, it should have a link plugged in, if the link is missing it must be replaced.
Fault Code 25
This fault indicates a problem with the incoming power supply to the system.
Measure the Voltage of the incoming supply, if it is less than 140V AC or greater than 300V AC this fault will
occur.
If the Power supply is correct and the fault persists replace the outdoor unit PCB.
Fault Code 26
This fault indicates a problem with the positioning system of the inverter compressor, which indicates a seized
compressor.
Firstly check the compressor is correctly connected. Next reset the power supply to the system ensuring the
power is left off for 5 minutes. Start the unit up, after a couple of minutes the compressor will try and start, you
can hear a high pitched whine when it does. If the compressor does not start turning within a couple of
seconds the whining will stop. The compressor will try to start 3 times then the fault will recur.
Fault Code 27
This fault indicates a problem with the inverter module, see section on testing inverters. Also check reactor is
connected to the PCB and check its resistance it should be well under 1 Ohm.
Fault Code 28
This fault indicates a problem in the DC part of the inverter circuit; it means that the DC Voltage to the inverter
is too high.
Start the unit running and measure the DC Voltage supply to the inverter. This is easiest to measure at the
inverter capacitors; it should be 370 V for single phase machines and 600 V dc for three phase machines. See
section on Inverter testing at end.
Fault Code 32
Indicates that the Inverter compressor discharge temperature is high (above 105ºC) this usually indicates the
system has either a shortage of refrigerant or a blockage in the system.
Reset the power to the unit for 2 minutes and restart it. If the compressor starts measure the compressor
discharge temperature, typically it should not be more than 50ºC above the ambient temperature around the
condensing unit. It may take quite a long period for the compressor to overheat so don t just start the unit and
run. Make sure you check the unit is operating correctly and providing adequate cooling.
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LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Fault Code 33
Indicates that the fixed speed compressor discharge temperature is high (above 105ºC) this usually indicates
the system has either a shortage of refrigerant or a blockage in the system.
Reset the power to the unit for 2 minutes and restart it, If the compressor starts measure the compressor
discharge temperature, typically it should not be than 50ºC above the ambient temperature around the
condensing unit. It may take quite a long period for the compressor to overheat so don t just start the unit and
run. Make sure you check the unit is operating correctly and providing adequate cooling.
Fault Code 40
This fault indicates a problem with the current drawn by the AC part of the inverter circuit.
Refer to the inverter testing procedure at the end.
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LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Fault Code 41
This fault indicates an Inverter Compressor discharge Thermistor fault
Unplug the Thermistor and Check its resistance check against this graph:
Resistance of discharge pipe thermistor
250
200
150
100
50
0
20 30 40 50 60 70 80 90 100 110
temp
Alternatively the sensor can be tested while still connected to the PCB measure the DC voltage across the
resistor and check it against the graph below.
Voltage across discharge thermistor
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
20 30 40 50 60 70 80 90 100 110
Temp
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resistance kOhms
Voltage DC
LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Fault Code 44
Indicates a fault with the Outdoor unit air Thermistor
Unplug the Thermistor from the PCB and Check its resistance check against this graph:
Resistance of Air thermistor
20
18
16
14
12
10
8
6
10 15 20 25 30 35 40
Temperature
Alternatively the sensor can be tested while still connected to the PCB measure the DC voltage across the
resistor and check it against the graph below.
Voltage across Air thermistor
3.5
3.0
2.5
2.0
1.5
10 15 20 25 30 35 40
Temperature
Hendra/Macedo - April 2007
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Resistance k Ohms
Volts DC
LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Fault Code 45
Indicates a problem with the condenser coil outlet Thermistor
Unplug the Thermistor from the indoor PCB and Check its resistance against this graph:
Coil thermistor resistance k Ohms
20
15
10
5
0
0 10 20 30 40 50 60 70
Temperature
Alternatively the sensor can be tested while still connected to the PCB measure the DC voltage across the
resistor and check it against the graph below.
Voltage across coil thermistor
4.0
3.0
2.0
1.0
0.0
0 10 20 30 40 50 60 70
Temp
Hendra/Macedo - April 2007
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Resistance k Ohms
Volts DC
LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Fault Code 46
Indicates a problem with the compressor suction Thermistor
Unplug the Thermistor from the indoor PCB and Check its resistance against this graph:
Coil thermistor resistance k Ohms
20
15
10
5
0
0 10 20 30 40 50 60 70
Temperature
Alternatively the sensor can be tested while still connected to the PCB measure the DC voltage across the
resistor and check it against the graph below.
Voltage across coil thermistor
4.0
3.0
2.0
1.0
0.0
0 10 20 30 40 50 60 70
Temp
Hendra/Macedo - April 2007
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Resistance k Ohms
Volts DC
LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Fault Code 47
Indicates an Inverter Compressor discharge Thermistor fault
Unplug the Thermistor from the PCB and Check its resistance check against this graph:
Resistance of discharge pipe thermistor
250
200
150
100
50
0
20 30 40 50 60 70 80 90 100 110
temp
Alternatively the sensor can be tested while still connected to the PCB measure the DC voltage across the
resistor and check it against the graph below.
Voltage across discharge thermistor
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
20 30 40 50 60 70 80 90 100 110
Temp
Hendra/Macedo - April 2007
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resistance kOhms
Voltage DC
LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Fault Code 48
This fault indicates that the compressor discharge sensor and the condenser air temperature sensors are both
unplugged. Both these sensors are connected to a single connector on the outdoor unit PCB, plug it in and
the fault will go away.
Fault Code 51
This indicates that the capacity of the indoor unit / units is too great for the condensing unit. Make a note of
the model number of the fan coil/coils and the condensing unit and check with the equipment supplier that the
units you have installed can be connected together.
Fault Code 52
This fault code indicates a communication error between the Main and Sub micom (CPU s) on the outdoor
unit main PCB. Check for evidence of damage, if none found reset power, if fault reappears replace pcb.
Fault Code 53, (see fault code 05)
Fault Code 54
This fault normally indicates a lost phase or the phases are reversed on the power supply to 3 phase units.
Check all 3 phases are available at the power terminals to the unit. You should have 415v AC across red to
blue, blue to yellow and red to yellow,
If this is all ok turn off the power and swap the red and yellow cores of the power supply cable over, reset the
power and the unit will operate.
Fault Code 60
Check the correct PCB assembly has been installed, check for dry joints, replace outdoor unit PCB if nothing
is found.
Fault Code 61
Indicates the outdoor unit condenser coil temperature is high above 65ºC, this will usually be experienced in
cooling mode and will indicate insufficient air being drawn over the coil.
Check there are no blockages to the coil (carrier bags dirt etc); check the air flow is not short circuiting from
the front to the back of the unit and check for Nitrogen in the system.
Fault Code 62
Indicates the outdoor unit Inverter heat-sink thermistor has detected that the heat sink is overheating 85ºC.
This is usually caused by debris blocking the heat-sink fins or an error with the thermistor, see code 65.
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LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Fault Code 65
Is a problem with the Inverter PCB heat sink thermistor for the heat sink on the outdoor unit PCB, unplug the
Thermistor from the PCB and Check its resistance against this graph:
resistance of Heat sink thermistor
20
18
16
14
12
10
8
6
10 15 20 25 30 35 40
Temperature
Alternatively the sensor can be tested while still connected to the PCB measure the DC voltage across the
resistor and check it against the graph below.
Voltage across Heat Sink thermistor
3.5
3.0
2.5
2.0
1.5
20 25 30 35 40
Temperature
Hendra/Macedo - April 2007
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Resistance k Ohms
Volts DC
LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Fault Code 67
This is a problem with the Outdoor Fan Motor, where rotation is not detected, and could be result of either
Mechanical or Electrical failure.
" Check that motor is free to rotate and not seized.
" Check the motor is electrically sound, windings not Open or Short circuit.
" Check power output from PCB to fan motor.
" Check rotation feedback circuit.
More modern units use inverter fan motors, which are powered by a DC Voltage.
In reality these fan motors are AC fan motors with a small inverter-type circuit build inside. This inverter circuit
is integrated with the fan motor and impossible to replace, you have to replace the entire fan motor.
Similar to inverter-controlled compressors, the speed of these fan motors can be changed to whatever is
needed (within certain limits). In practice the change in fan speed is not  continuous but certain fixed speeds
have been programmed inside the AC unit.
This type of fan control can be recognized by the 5 wires coming from the fan on a connector with 7 possible
connections
These fan motors have 5 connections, power supply is 360VDC, and the speed is determined by a voltage
ranging from 0 (0 rpm) to 5VDC (max speed) and a power supply for the internal electronics of 15VDC.
These motors are easy to identify from a wiring diagram, they always show them not connected to anything as
the electronics are too difficult to draw on the diagram.
Detail of Hall Sensors
A Hall effect sensor works like a magnetic reed switch, one end is wired to a 15 Vdc supply and the other is
the feed back to the PCB. As a magnet mounted on the rotor of the motor passes the hall sensor the reed
switch closes momentarily and allows the DC signal to flow through it back to the PCB. The hall sensors have
a resistance so the voltage fed back to the PCB will only be approximately 12V DC.
The pcb will know what speed the fan motor should be turning as it is also controlling the output of the
inverter, if there is a discrepancy between the inverter output RPM and the feedback from the hall sensors a
fault will occur. Usually the fan will rev very fast for a few seconds then stop this indicates hall sensor
problems.
Replace either Motor or Fan PCB as necessary.
Fault Code 105
This is due to a Communication error between the Main outdoor PCB and Fan PCB.
" Check for Open/Short of communication line between the Main and Fan PCB s.
" Check communication cable plug connections.
" Is the communication LED on?
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LG Air Conditioning Universal & Multi Split Fault Codes Sheet
Testing Inverters
It is best to test inverters with no compressors connected especially if you expect the compressor is at fault.
But if you remove the wires from the compressor and try to run the systems a fault will be displayed. The fault
is caused by the inverter PCB being able to detect whether a compressor is connected or not. Most modern
inverters are able to detect whether the compressor has been disconnected in only a few seconds making
testing very difficult.
Testing can be done in two ways:
Firstly the hard way& &
You will need a digital multi meter with a min max function,
Turn off the power
Disconnect the compressor either from the PCB or at the compressor terminals.
Connect your meter to two of the phases (Red to blue) set your meter to record max and min voltage
Power up and Start the unit
Let the inverter start and watch the Voltage rise
Record the maximum Voltage
The inverter will stop after a few seconds and the voltage will fall to 0
Swap the leads to measure the next two phases (Red to Yellow).
Measure as before
Repeat for the last two phases Blue to Yellow.
The readings of maximum voltage should be the same for all 3 measurements if not the inverter is faulty, the
PCB will need replacing.
If the readings are equal the Inverter is healthy and the compressor will need replacing.
And the easy way:
You will need an LG Inverter tester,
Turn off the power
Disconnect the compressor lead from the compressor terminals.
Connect your inverter tester to all 3 leads (polarity is not important)
Power up and Start the unit
Let the inverter start and watch the led s
All 6 must light up and should be of equal brightness
The inverter will stop after a few seconds and the led s will go out
If you miss the led s (they will only light for a couple of seconds) the unit will try to start again 3 times with a 3
minute delay between each test
If all 6 led s DON T light up the inverter is faulty, the PCB will need replacing.
If the led s all light up the Inverter is healthy and the compressor will need replacing.
Hendra/Macedo - April 2007
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