{
MILL=T
LATHE=F
SIMPLE_ROT_POS=F
ROTARY_MILL=F
ADV_MILL=F
SUBS=F
MILLTURN_Y-AXIS=F
METRIC=F
}
{Change Comments ***********************************************************}
{9/27/89, added PostScript to: Okuma OSP5000M-G M101.51, JR}
{3/29/90, Updated: Okuma OSP5000M-G M101.61 to .70.3 format, JR}
{7/5/90, Updated: Okuma OSP5000M-G M101.70.3 to .72.1 format, JR}
{7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB}
{12/19/90
Copied & modified: Okuma 5000M-G M101.73
For: Gibbs & Associates
Machine: Okuma
Control: 5000M-G
Updated to Version 3.2 per Fanuc 6M M001.76.1 Format.
DWB}
{4/03/91
Modified: Okuma 5000M-G M101.76.1
For: Gibbs & Associates
Updated to Version 4.0 per Fanuc 6M M001.80 Format.
DWB}
{09/30/91
Modified: Okuma 5000M-G M101.79
For: Gibbs & Associates
Updated to Version 4.0 per Fanuc 6M M001.81 Format.
Kim Michelman}
{2/11/94, Updated Okuma 5000M-G M101.81 to .81.2 format, JR}
{10/6/95, Updated Okuma 5000M-G M101.81.2 to .85 format per Fanuc 6M M001.85.01.03, JR}
{1/17/96, Updated .85 to .86 version, MPK}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{6/19/96
Initial: Okuma 5000M-G M101.89
Created: Okuma OSP7000M Mxxx.89
ForUser: DEN-TAL-EZ, Inc.
Control: Okuma OSP7000M
Machine: Okuma MC500H
Develop: ComPost 4.21.37, Catalyst68K v3.04.10.C
Comment: New Processor per manual.
Manual says it is totaly comapataple with the OSP5000M-G
and after some review it appears so!
Changed to First Tool Not In Spindle format.
Deleted PreTool
Moved OfstOn to nest line, off of the StrtPos line.
Added support for additional Drill Cycles.
Jim Radcliffe}
{17Nov98
Original: Okuma OSP7000M M143.89
Created: Okuma OSP7000M [SLT] NMxxx.16
For: St Louis Tool
Changes made per: Tom
Switched G41 to G42 and G42 to G41 in MachSpec per Customers request.
Updated to Longhand per Fanuc 6M NMU99.16
Charles Winston}
{Prog Numeric Format Definitions ****}
#1 = '#.00'
#2 = '#####.###;0.'
#3 = '*#####.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '####^##0'
#7 = '###0'
#8 = '#'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ADD#,4)
FORMAT(ToolDiameter#,4)
FORMAT(TrackXNO#,4)
FORMAT(TrackYNO#,4)
FORMAT(TrackZNO#,4)
FORMAT(Recall#,5)
FORMAT(PartNum#,5)
FORMAT(Program#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(NewWFO#,5)
FORMAT(Parts#,5)
FORMAT(Repeats#,5)
FORMAT(Dwell#,6)
FORMAT(RapidF#,8)
{Prog Subroutines ****}
RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN
WFO:
SeqC ' G15 H' NewWFO# EOL
RETURN
WFOStuff:
IF NewWFO?
IF MultipleParts? AND WorkFixtureOffsets?
EOL
'*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL
ELSE
WFO
END
ELSE
IF Flag?('2') { Need to output WFOStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF NOT SameTool?
IF MultipleParts?
IF WorkFixtureOffsets?
SetWFO
ELSE
WFO
END
ELSE
WFO
END
END
END
END
SetFlagF('2') { Do not output WFO second time WFOStuff is called for MP-WFO-OTAP-ECP }
RETURN
ResetWFO:
IF WorkFixtureOffsets?
SeqC WFO1 EOL
END
RETURN
DoPartCycleComment:
IF MultipleParts? AND UseComments? AND SubComment?
' ( PART NO. ' PartNum# ' )' EOL
END
RETURN
DoCycleComment:
IF UseComments? AND SubComment?
' ( CYCLE START )' EOL
END
RETURN
DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
' ( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
' ( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
' ( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
' ( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
' ( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN
PSInit:
NewWFOF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN
PSStuff:
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC ' A' FourthDegree# EOL
FourthCWF
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC ' A' FourthDegree# EOL
FourthCCWF
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC ' B' FifthDegree# EOL
FifthCWF
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC ' B' FifthDegree# EOL
FifthCCWF
END
RETURN
DoPostScript:
PSInit
EachPS
SeqC PostScript EOL
PSStuff
NextPS
RETURN
DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL
PSStuff
NextPS
RETURN
loadPRIMEZCP2:
LoadFeat Num#('0') Num#('0') PRIME ClearancePlane2#
RETURN
pRIMEZCP2:
PRIME ZCP2
RETURN
loadPRIMEZCP3:
LoadFeat Num#('0') Num#('0') PRIME ClearancePlane3#
RETURN
pRIMEZCP3:
PRIME ZCP3
RETURN
connectC:
IF FeedConnect?
FeedC
ELSE
RapidC
END
RETURN
AbsValueC:
IF NOT AbsValue?
AbsValue
END
RETURN
IncValueC:
IF AbsValue?
IncValue
END
RETURN
AbsOrIncC:
IF AbsoluteMoves?
AbsValueC
ELSE
IncValueC
END
RETURN
EntryMove:
IF Repeats? AND ZShiftOnly? AND FeedConnect?
SeqC FeedC ZInC
IF NOT EmptyLine?
FeedEntC
END
EOL
ELSE
IF FeedEntry?
SeqC FeedC ZInC
IF NOT EmptyLine?
FeedEntC
END
EOL
ELSE
SeqC RapidC ZInC EOL
END
END
RETURN
autoCycExitMove:
SeqC AbsOrIncC CRCOffC
IF FIFO?
FeedC pRIMEZCP2 FeedEntC
ELSE
RapidC pRIMEZCP2
END
EOL
RETURN
ExitMove:
IF AutoCycle?
SeqC CRCOffC ZCP3C EOL
ELSE
IF FIFO?
SeqC FeedC CRCOffC ZCP3C FeedEntC EOL
ELSE
SeqC RapidC CRCOffC ZCP3C EOL
END
END
RETURN
FinishSub1:
SeqC CRCOffC
IF NOT FeedConnect?
loadPRIMEZCP3
IF ZMove?
IF AutoCycle?
pRIMEZCP3
ELSE
IF FIFO?
FeedC pRIMEZCP3 FeedEntC
ELSE
RapidC pRIMEZCP3
END
END
END
END
EOL
RETURN
FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN
ckCRC:
IF LastFeat?
CRCOffC
ELSE
IF NOT ZMove?
CRCOnC
END
END
RETURN
ckCRCNum:
IF NOT LastFeat? AND Equal? SPZ# EPZ#
CRCOffsetC
END
RETURN
DoPeck: { LongDrillStuff }
{ not supported }
RETURN
DrillFeature: { LongDrillStuff }
{ not supported }
RETURN
ToolPath:
EACHFeat
IF PointFeat? { Drilling Only }
SeqC MoveSXYZC EOL
ELSE
IF RapidFeat?
IF XMove? OR YMove? OR ZMove?
SeqC ckCRC RapidC MoveXYZC ckCRCNum EOL
END
ELSE
IF LineFeat?
IF XMove? OR YMove? OR ZMove?
SeqC ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
SeqC FormatArc ArcFeedC EOL
NEXTQuadrant
END
END
END
END
NEXTFeat
RETURN
AutoCycCutSub1: {part 1}
CalcACSRXY {calc tool position, CalcAutoCycleStatusRecordXY}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
SetSRXYtoSP
IF Repeats? AND ZShiftOnly?
EntryMove
END
SeqC IncValueC EOL
RETURN
AutoCycCutSub2: {part 2}
SeqC AbsOrIncC CRCOffC
IF FIFO?
FeedC ZCP2C FeedEntC
ELSE
RapidC ZCP2C
END
EOL
SetSRSubXY {restore SR to 1st position value}
ReSetPass2 {restore for positioning moves}
RETURN
CutAutoCycle:
IF Repeats? AND NOT ZShiftOnly?
EachRep
IF NOT FirstCycle?
IF FIFO?
Rapid
END
SeqC RapidC StrtPos EOL
IF NOT FeedConnect?
SeqC ZCP2C EOL
END
END
END
EACHFeat
DoCycleComment
IF SPXMove? OR SPYMove?
IF FIFO?
Rapid
END
SeqC RapidC MoveSXYC EOL
END
AutoCycCutSub1
IF Repeats? AND ZShiftOnly?
EachRep
IF NOT FirstCycle?
DoCycleComment
IF SPXMove? OR SPYMove?
SeqC connectC IncValueC MoveSXYC EOL
END
AbsOrIncC
IF FeedConnect?
EntryMove
ELSE
IF FeedEntry?
SeqC RapidC ZCP2C EOL
END
EntryMove
END
SeqC IncValueC EOL
END
ToolPath
IF NOT FeedConnect?
autoCycExitMove
END
NextRep
ELSE
EntryMove
ToolPath
END
AutoCycCutSub2
NEXTFeat
IF Repeats? AND NOT ZShiftOnly?
FinishSub1
NextRep
END
SetPass1
RETURN
Milling:
IF Repeats?
EachRep
DoCycleComment
IF SPXMove? OR SPYMove?
SeqC connectC MoveSXYC EOL
END
IF FeedConnect?
EntryMove
ELSE
IF FeedEntry?
SeqC RapidC ZCP2C EOL
END
EntryMove
END
ToolPath
FinishSub1
NextRep
ELSE
EntryMove
ToolPath
END
RETURN
SetDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN
drilling:
IF RetractToCP1?
SeqC ' G71' ZCP1 EOL
END
GetCycle
SeqC
IF Tap? AND NOT CWSpindle?
' G74'
ELSE
Cycle
END
StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt FromCP EOL
TrackZNO# FIRST SPZ# {.81.2}
ToolPath
SetDrillEndOpZ
SeqC DrillOff EOL
SeqC Rapid ZCP3 EOL
RETURN
longDrilling:
{ not supported }
RETURN
CheckPass: {use the correct StrtPos}
IF AutoCycle?
SetPass2
ELSE
SetPass1
END
RETURN
OpGuts:
ResetCRCNum
IF FirstOperation? OR NewTool?
RapidF# { Forces FeedEntC/FeedRateC }
END
IF Milling?
SeqC ZCP2C EOL
IF AutoCycle?
CutAutoCycle
ELSE
Milling
END
ExitMove
ELSE
IF Drilling?
drilling
END
END
RETURN
ProgStart:
InitProg
ReverseXZArcs
InitWFONum
SetFlood
SetMaxRPM('10000')
IF Metric?
SetMaxFeed('12700')
ELSE
SetMaxFeed('500')
END
Save# Num#('1') Num#('0') { MultipleParts Current Tool FirstOp# }
Save# Num#('2') Num#('0') { MultipleParts ToolOp# Counter }
Save# Num#('3') Num#('0') { LongHand PeckCycle }
SetFlagF('2') { Need to output WFOStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF PSComment? AND UseComments?
'Utility Data:' EOL
' At Op Start: All literals and commands will appear at the beginning of the operation.' EOL
' At Op End: All literals and commands will appear at the end of the operation.' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
RETURN
InitOp:
ProgID1
IF UseComments? AND ProgramNameComment?
' ( ' ProgramName$ ' )'
END
EOL
EachOp
IF FirstOperation?
IF ToolChangeAtHome?
SetHome
END
END
NextOp
IF UseComments?
IF ProgramComment?
' ( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
' ( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
' ( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
' ( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
' ( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
' ( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
RestoreScale
RETURN
FirstOp1:
Seq Plane CRCOff DrillOff ' G94' EOL
SeqC OpToolID EOL
SeqC ToolChng EOL
DoPartCycleComment
DoOpComments
DoPostScript
RETURN
FirstOp2:
SeqC WFOStuff EOL
SeqC Speed SpinOn EOL
CheckPass
SeqC AbsOrInc Rapid StrtPos EOL
RETURN
FirstOp3:
SeqC OfstOn CoolOn EOL
RETURN
NewToolOp1:
SeqC CoolOff EOL
SeqC ' G53' EOL
RETURN
NewToolOp2:
DoEndOpPS
IF ToolChangeAtHome?
SeqC Rapid PRIME Home EOL
END
IF LAST ProgStop?
SeqC ' M0' EOL
ELSE
SeqC ProgStop EOL
END
RETURN
NewToolOp3: {Start new Operation}
Seq Plane CRCOff DrillOff ' G94' EOL
SeqC OpToolID EOL
SeqC ToolChng EOL
DoPartCycleComment
DoOpComments
DoPostScript
RETURN
NewToolOp4:
SeqC WFOStuff EOL
SeqC Speed SpinOn EOL
CheckPass
SeqC AbsOrInc Rapid StrtPos EOL
RETURN
NewToolOp5:
SeqC OfstOn CoolOn EOL
RETURN
SameToolOp1:
DoEndOpPS
IF LAST ProgStop?
SeqC CoolOff EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
END
IF LAST ProgStop? OR NewToolOffset?
SeqC ' G53' EOL
END
DoEndOpPS
IF LAST ProgStop?
SeqC ' M0' EOL
END
RETURN
SameToolOp2: {Start new Operation}
DoPartCycleComment
DoOpComments
DoPostScript
CheckPass
RETURN
SameToolOp3: {Start new Operation}
SeqC WFOStuff EOL
SeqC SpeedC
IF LAST ProgStop?
SpinOn
END
EOL
SeqC PlaneC AbsOrInc Rapid StrtPos EOL
SeqC
IF LAST ProgStop? OR NewToolOffset?
OfstOn
END
IF LAST ProgStop?
CoolOn
ELSE
IF NOT CoolOff? AND LAST CoolOff?
CoolOn
END
END
EOL
RETURN
End1:
SeqC CoolOff EOL
SeqC ' G53' EOL
RETURN
End2:
DoEndOpPS
IF FIRST ToolChangeAtHome? {added FIRST modifier}
SeqC Rapid PRIME FirstHome EOL
END
IF ProgStop?
SeqC 'M0' EOL
ELSE
IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart?
SeqC ProgStop EOL
END
END
RETURN
End3:
SeqC EOP EOL
EOR EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
' ( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
' ( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
' ( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END
RETURN
MPallTools1P: {Multiple Parts, All Tools 1 Part}
IF FirstOperation? OR EquallySpacedOffsets?
SetFlag('2') { Need to output WFOStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
IF FirstOperation?
FirstOp1
FirstOp2
FirstOp3
ELSE
IF NewTool?
NewToolOp1
NewToolOp2
NewToolOp3
NewToolOp4
NewToolOp5
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
SameToolOp3
END
END
OpGuts
RETURN
MP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up}
SetFlag('2') { Need to output WFOStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF FirstOperation?
FirstOp1
FirstOp2
FirstOp3
ELSE
IF NewTool?
NewToolOp1
ResetWFO
NewToolOp2
NewToolOp3
NewToolOp4
NewToolOp5
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
SameToolOp3
END
END
OpGuts
RETURN
MP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane}
SetFlag('2') { Need to output WFOStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF FirstOperation?
FirstOp1
FirstOp2
FirstOp3
ELSE
IF NewTool?
NewToolOp1
ResetWFO
NewToolOp2
NewToolOp3
NewToolOp4
NewToolOp5
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
SameToolOp3
END
END
OpGuts
RETURN
NoMPs: {no multiple parts}
SetFlag('2') { Need to output WFOStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF FirstOperation?
FirstOp1
FirstOp2
FirstOp3
ELSE
IF NewTool?
NewToolOp1
NewToolOp2
NewToolOp3
NewToolOp4
NewToolOp5
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
SameToolOp3
END
END
OpGuts
RETURN
MasterSub:
IF MultipleParts?
IF AllToolsOnePart?
MPallTools1P
ELSE {implied OneToolAllParts?}
IF FullUp?
MP1ToollAllPfu
ELSE {implied ExitClearancePlane?}
MP1ToollAllPXcp
END
END
ELSE
NoMPs
END
RETURN
EndPartSub:
{End of program ************************************************************}
{finish last operation}
End1
IF MultipleParts? AND OneToolAllParts?
ResetWFO
END
End2
RETURN
NewPart1: {Finish off last Part}
IF FullUp?
SeqC CoolOff EOL
SeqC ' G53' EOL
END
{DoEndOpPS}
RETURN
NewPart2: {Start new Part}
SameToolOp2
RETURN
NewPart3: {Start new Part}
SetFlag('2') { Need to output WFOStuff twice for MP-ESO-OTAP-ECP, once for all others }
SeqC WFOStuff EOL
SeqC PlaneC AbsOrInc Rapid StrtPos Speed EOL
IF FullUp?
SeqC OfstOn CoolOn EOL
END
RETURN
MPLoop:
Save# Num#('2') Recall# Num#('1')
IF WorkFixtureOffsets?
NewWFO
EachWFO
ELSE
EachPart
END
IF AllToolsOnePart?
EachOp
MasterSub
NextOp
EndPartSub
ELSE { OneToolAllParts }
EachOp
IF Equal? Operation# Recall# Num#('2') { Valid Tool Op }
IF FirstOperation? OR NewTool?
IF FirstPart?
MasterSub
ELSE
NewPart1
NewPart2
NewPart3
OpGuts
END
ELSE
MasterSub
END
IF LastOp?
IF LastPart?
Save# Num#('1') Num#('0')
END
Save# Num#('2') Recall# Num#('1')
ELSE
IF NEXT SameTool?
Save# Num#('2') NEXT Operation#
ELSE
IF LastPart?
Save# Num#('1') NEXT Operation#
Save# Num#('2') Num#('0')
ELSE
Save# Num#('2') Recall# Num#('1')
END
END
END
END
NextOp
END
IF WorkFixtureOffsets?
IncWFO
NextWFO
ELSE
NextPart
END
RETURN
{Start of executable Prog, Top Level ****}
ProgStart {setup and initializations}
InitOp
IF MultipleParts?
IF WorkFixtureOffsets?
{'NOTE: This Post Processor does not support Work Fixture Offsets for Multiple Parts.' EOL
'It is recommended that you change your selection to Equally Spaced Offsets.' EOL}
END
IF AllToolsOnePart?
MPLoop
ResetWFO
ELSE
EachOp
IF FirstOperation?
Save# Num#('1') Operation#
END
NextOp
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
MPLoop MPLoop MPLoop MPLoop MPLoop
EndPartSub
END
ELSE
EachOp
MasterSub
NextOp
EndPartSub
END
End3
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