{Change Comments ***********************************************************}
{2/7/90, Updated to Version 3.2 per Fanuc 6M M001.70 Format, DWB}
{7/24/90, Added InitProg globally to posts with this remark, DWB}
{7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB}
{8/10/90, Updated: Fanuc 3M M010.71 to .74 format, JR}
{4/3/91
Modified: Fanuc 3M M010.74
For: Gibbs & Associates
Updated to Version 4.0 per Fanuc 6M M001.80 Format.
NOTE: v.79 Not tested.
DWB}
{8/13/93
Modified: Fanuc 3M M010.79
For: Pete Jackson
Added G98 to Drill From Clearance Plane 1 in Composts Commands 5 Dialog.
Added G99 to Drill From Clearance Plane 2 in Composts Commands 5 Dialog.
DWB}
{9/27/96, updated to .13 format per Fanuc 6M M001.13.1, MPK}
{Prog Numeric Format Definitions *******************************************}
#1 = '#.00'
#2 = '#####.###;0.'
#3 = '*#####.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '####^##0'
#7 = '0000'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4)
FORMAT(TrackZNO#,4)
FORMAT(CallMasterNum#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(NewWFO#,5)
FORMAT(Parts#,5)
FORMAT(Dwell#,6)
FORMAT(Program#,7)
{Prog Subroutines **********************************************************}
RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN
DoSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN
DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN
PSInit:
NewWFOF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN
PSStuff:
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'A' FourthDegree# EOL
FourthCWF
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'A' FourthDegree# EOL
FourthCCWF
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF
END
RETURN
DoPostScript:
PSInit
EachPS
SeqC PostScript EOL
PSStuff
NextPS
RETURN
DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL
PSStuff
NextPS
RETURN
EntryMove:
IF FeedEntry?
SeqC Feed ZIn FeedEnt EOL
ELSE
SeqC RapidC ZIn EOL
END
RETURN
StartSub:
OpenSub
SubID EOL
DoSubComment
RETURN
SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN
StdSub:
SeqC SubCall RepLab RepCycs Sub3M EOL
StartSub
RETURN
FinishSub1: {part 1}
SeqC CRCOffC
IF NOT FeedConnect?
IF AutoCycle?
ZCP3C
ELSE
IF FIFO?
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
END
END
EOL
RETURN
FinishSubG92: {part 2}
SeqC Preset ShiftRC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftRC EOL
RETURN
OpenMP:
NewProg
SeqC SubCall RepLab Parts Sub3M EOL
StartSub
RETURN
CloseMP:
SeqC Preset ShiftPC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftPC EOL
RETURN
DoAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF ZMove? AND AbsValue?
IncValue
ELSE
IF NOT ZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN
DoDrillAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF SPZMove? AND AbsValue?
IncValue
ELSE
IF NOT SPZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN
RestoreAbsOrInc:
IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue?
SeqC AbsValue EOL
END
RETURN
FormatArc:
DoAbsOrInc
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN
ckCRC:
IF LastFeat?
CRCOffC
ELSE
IF NOT ZMove?
CRCOnC
SetFlag('5')
END
END
RETURN
FormatLine:
DoAbsOrInc ckCRC FeedC MoveXYZC
RETURN
ckCRCNum:
IF Flag?('5')
SetFlagF('5')
CRCOffsetC
END
RETURN
ToolPath:
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqC MoveSXYC EOL
SeqC SubCall RepLab '1' Program# EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
SeqC DoDrillAbsOrInc MoveSXYZC EOL
END
ELSE
IF RapidFeat?
IF XMove? OR YMove? OR ZMove?
SeqC DoAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL
END
ELSE
IF LineFeat?
IF XMove? OR YMove? OR ZMove?
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatLine FeedRateC ckCRCNum EOL
DecelMove2
END
SeqC FormatLine DecelFeed ckCRCNum EOL
ELSE
SeqC FormatLine FeedRateC ckCRCNum EOL
END
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC CRCOnC FormatArc ArcFeedC CRCOffsetC EOL
DecelMove2
END
SeqC CRCOnC FormatArc DecelFeed CRCOffsetC EOL
ELSE
SeqC CRCOnC FormatArc ArcFeedC CRCOffsetC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RestoreAbsOrInc
RETURN
AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
Seq IncValue EOL
SeqC StrtPosC EOL
RETURN
AutoCycCutSub2: {part 2}
ToolPath
SeqC AbsOrInc
IF Repeats? AND FeedConnect? AND ZshiftOnly?
ELSE
IF FIFO?
FeedC ZCP2 FeedEntC
ELSE
RapidC ZCP2
END
END
EOL
SeqC EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN
AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN
Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
EntryMove
AutoCycCutSub2
AutoCycPat
ELSE
EntryMove
ToolPath
END
RETURN
G92Sub:
SubWarning
StdSub
SeqC AbsOrInc Connect StrtPos EOL
Milling
FinishSub1
FinishSubG92
RETURN
ZonlyRepAutoCycle:
AutoCycPat {write pattern moves and main calls}
StartSub
NewProg
EachCycle
SetSRXYtoEP
IF FeedConnect?
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC Feed IncValue StrtPosC EOL
SeqC AbsOrInc
ELSE
SeqC Feed
END
ELSE
SeqC Feed
END
ZInPlusInc FeedEnt EOL
ELSE
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC Rapid IncValue StrtPosC EOL
IF FeedEntry?
SeqC AbsOrInc ZCP2PlusInc EOL
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC AbsOrInc ZInPlusInc EOL
END
ELSE
IF FeedEntry?
SeqC Rapid ZCP2PlusInc EOL
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC Rapid ZInPlusInc EOL
END
END
ELSE
IF FeedEntry?
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC Rapid ZInPlusInc EOL
END
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqC SubCall RepLab '1' Program# EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
IF FeedConnect? {there is no Z up in the sub}
IF FIFO?
SeqC Feed ZCP2 FeedEnt EOL
ELSE
SeqC Rapid ZCP2 EOL
END
END
SeqC EndSub EOL
CloseSub
{Element shift, not pattern}
RETURN
ZonlyRep:
EachCycle
IF NOT FirstCycle?
SeqC Connect StrtPos EOL {added Connect}
END
IF FeedConnect?
SeqC FeedC ZInPlusInc FeedEnt EOL {changed to FeedC}
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC RapidC ZInPlusInc EOL {added Rapid, reads better} {changed to RapidC, reads better}
END
END
SeqC SubCall RepLab '1' Program# EOL
NextCycle
StartSub
TrackZNO# FIRST SPZ#
ToolPath
FinishSub1
SeqC EndSub EOL
CloseSub
RETURN
CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN
ProgStart:
InitProg
ReverseXZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls('50')
SetMaxRPM('10000')
SetMaxFeed('500')
SetFlagF('1') { Milling ZShiftOnly SepSubs }
SetFlagF('5') {True = need CRCOffset }
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
RETURN
SkipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN
SetDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN
OpGuts:
IF Milling?
SeqC ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
SetFlag('1') { Milling ZShiftOnly SepSubs }
ZonlyRep
SetFlagF('1')
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
IF AutoCycle?
SeqC ZCP3C EOL
ELSE
IF FIFO?
SeqC FeedC CRCOffC ZCP3C FeedEntC EOL
ELSE
SeqC RapidC CRCOffC ZCP3C EOL
END
END
ELSE
IF Drilling?
IF Repeats?
NewProg
StdSub
SeqC AbsOrInc Rapid StrtPos EOL
END
SeqC DrillCP EOL
GetCycle
SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL
IF CallMasterOp?
SeqC SubCall 'P' CallMasterNum# EOL
SkipToLastFeat
ELSE
TrackZNO# FIRST SPZ#
IF MasterOp?
SetFlag('1') {std sep sub Zreps in effect}
NewMasterProg
SeqC SubCall CallLab EOL
StartSub
ToolPath
SeqC EndSub EOL
CloseSub
SetFlagF('1') {not std sep sub Zreps in effect}
ELSE
ToolPath
END
END
SetDrillEndOpZ
SeqC Rapid 'G80' ZCP3 EOL
IF Repeats?
FinishSubG92
END
END
END
RETURN
WFOStuff:
RETURN
InitOp:
EOR EOL
ProgID1
IF UseComments? AND ProgramNameComment?
'( ' ProgramName$ ' )'
END
EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
Seq Plane 'G80' CRCOff EOL
'/G91G28X0Y0Z0' EOL
'/G0X0Y0(EDIT IN MOVE TO PART X0Y0)' EOL
'/' AbsValue Rapid Preset 'X0Y0Z0' EOL
'/M0' EOL
RETURN
FirstOp1:
SeqC OpToolID EOL
SeqC ToolChng EOL
SeqC Preset 'Z0' EOL
DoOpComments
DoPostScript
RETURN
FirstOp2:
SeqC Speed SpinOn EOL
RETURN
FirstOp3:
CheckPass
SeqC AbsOrInc Rapid StrtPos EOL
RETURN
FirstOp4:
SeqC OfstOn EOL
SeqC CoolOn EOL
RETURN
NewToolOp1:
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
RETURN
NewToolOp2:
DoEndOpPS
IF ToolChangeAtHome?
SeqC AbsOrInc Rapid Home SpinOff EOL
ELSE
SeqC SpinOff EOL
END
IF LAST ProgStop?
SeqC 'M00' EOL
ELSE
SeqC ProgStop EOL
END
RETURN
NewToolOp3: {Start new Operation}
Seq OpToolID EOL
SeqC ToolChng EOL
SeqC Preset 'Z0' EOL
DoOpComments
SeqC Plane 'G80' CRCOffC EOL
DoPostScript
RETURN
NewToolOp4:
SeqC Speed SpinOn EOL
RETURN
NewToolOp5:
CheckPass
SeqC AbsOrInc Rapid StrtPos EOL
RETURN
NewToolOp6:
SeqC OfstOn EOL
SeqC CoolOn EOL
RETURN
SameToolOp1:
DoEndOpPS
IF LAST ProgStop?
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
SeqC SpinOff EOL
SeqC 'M00' EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF NewToolOffset?
SeqC IncValue OfstOff EOL
END
END
RETURN
SameToolOp2: {Start new Operation}
DoOpComments
DoPostScript
CheckPass
RETURN
SameToolOp3: {Start new Operation}
IF LAST ProgStop?
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC SpinOn EOL
SeqC OfstOn EOL
SeqC CoolOn EOL
ELSE
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
IF NewToolOffset?
SeqC OfstOn EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
RETURN
End1:
SeqC CoolOff EOL
SeqC IncValue OfstOff EOL
RETURN
End2:
DoEndOpPS
IF FIRST ToolChangeAtHome? {added FIRST modifier}
SeqC AbsOrInc Rapid FirstHome SpinOff EOL
ELSE
SeqC SpinOff EOL
END
IF ProgStop?
SeqC 'M00' EOL
END
RETURN
End3:
'/G91G28X0Y0' EOL
SeqC EOP EOL
CloseSub
Post2 {organize Subs into one program}
EOR EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END
RETURN
MPallTools1P: {Multiple Parts, All Tools 1 Part}
EachOp {Start of post processing}
IF FirstOperation?
InitOp
OpenMP
FirstOp1
WFOStuff
FirstOp2
FirstOp3
FirstOp4
ELSE
IF NewTool?
NewToolOp1
NewToolOp2 {to tool change, CS problem}
NewToolOp3
WFOStuff
NewToolOp4
NewToolOp5
NewToolOp6
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
SameToolOp3
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
End1 {End of program}
End2
CloseMP
End3
RETURN
MP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up}
EachOp {Start of post processing}
IF FirstOperation?
InitOp
FirstOp1
WFOStuff
FirstOp2
OpenMP
FirstOp3
FirstOp4
ELSE
IF NewTool?
NewToolOp1
CloseMP
NewToolOp2 {to tool change, CS problem}
NewToolOp3
WFOStuff
NewToolOp4
OpenMP
NewToolOp5
NewToolOp6
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
SameToolOp3
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
End1 {End of program}
CloseMP
End2
End3
RETURN
MP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane}
EachOp {Start of post processing}
IF FirstOperation?
InitOp
FirstOp1
WFOStuff
FirstOp2
FirstOp4
OpenMP
FirstOp3 {can't XY position before WFO}
ELSE
IF NewTool?
CloseMP
NewToolOp1
NewToolOp2 {to tool change, CS problem}
NewToolOp3
WFOStuff
NewToolOp4
NewToolOp6
OpenMP
NewToolOp5 {can't XY position before WFO}
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
SameToolOp3
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
CloseMP {End of program}
End1
End2
End3
RETURN
NoMPs: {no multiple parts}
EachOp {Start of post processing}
IF FirstOperation?
InitOp
FirstOp1
WFOStuff
FirstOp2
FirstOp3
FirstOp4
ELSE
IF NewTool?
NewToolOp1
NewToolOp2
NewToolOp3
WFOStuff
NewToolOp4
NewToolOp5
NewToolOp6
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
WFOStuff
SameToolOp3
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
End1 {End of program}
End2
End3
RETURN
{Start of executable Prog, Top Level ****}
ProgStart {setup and initializations}
IF MultipleParts?
IF AllToolsOnePart?
MPallTools1P
ELSE {implied OneToolAllParts?}
IF FullUp?
MP1ToollAllPfu
ELSE {implied ExitClearancePlane?}
MP1ToollAllPXcp
END
END
ELSE
NoMPs
END
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