{Change Comments ***********************************************************}
{4/19/89
Copied & modified: Fanuc 6M M001.57
For: Brunswick.
Machine: Cincinnati Mill
Control: Acramatic 850 MC
Commented out PostScript.
JR}
{8/31/89, Uncommented out PostScript, JR}
{11/1/89
Modified: Cincinnati Acr 850MC M196.61
Added PostScript comments.
JR}
{7/24/90, Added InitProg globally to posts with this remark, DWB}
{11/16/90
Modified: Cincinnati Acr 850MC M196.63
Updated to 3.2 Version per Fanuc 6M M001.76.1
JR}
{4/26/91,
Modified: Cin Acr 850MC M196.76.1
For: Gibbs & Associates
Updated to new 4.0 Version per Fanuc 6M M001.80
DWB}
{5/17/91
Modified: Cin Acr 850MC M196.79
For: Brunswick
Modified FormatArc to force end points in proper plane.
JR}
{4/15/92
Modified: Cin Acr 850MC M196.79.1
For: Superior Jig
*Changes made per conversation and documentation from John Morrisey (714) 525-4777
Updated to Version 4.0 per Fanuc 6M M001.81 Format.
Added the OfstOff line with a literal 'Z25.' (to prevent
the part from hitting the tool.) to the startup code.
Commented out the WFOStuff, as noted.
Changed the FormatArc sub to the standard. (M001)
Added: IF NOT CoolOff?
IF NEXT SameTool?
IF ProgStop? OR NEXT CoolOff?
to Milling and Drilling to allow the CoolOff to be output of the ZCP3C line.
KLM}
{2/9/96, Updated .81 version to .84, MPK}
{3/22/96, Tested ZOnlyRepAutCycle, Incremented number to .87, MPK}
{Prog Numeric Format Definitions *******************************************}
#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0.'
#5 = '########;0'
#6 = '###.####;0'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Program#,5) {.72}
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(NewWFO#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(Tag#,5)
FORMAT(CP1LessCP2#,6)
{Prog Subroutines **********************************************************}
DoSubComment:
IF UseComments? AND SubComment?
'(MSG, SUB NUMBER: ' Tag# ' )' EOL
END
RETURN
DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'(MSG, OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'(MSG, ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'(MSG, ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'(MSG, TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'(MSG, ' ToolComment$ ' )' EOL
END
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
END
RETURN
PSInit: {reset flags}
NewWFOF
RotateF
RETURN
PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN
DoPostScript:
PSInit
EachPS
SeqC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN
DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN
EntryMove:
IF FeedEntry?
SeqC Feed ZIn FeedEnt EOL
ELSE
SeqC RapidC ZIn EOL
END
RETURN
StartSub:
OpenSub
'(DFS,L' Tag# ')' EOL
DoSubComment
RETURN
SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'(MSG, WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN
StdSub:
SeqC 'G10=[T' Tag# ']V1' EOL {sets register to 1}
SeqC 'Q' Tag# '1' EOL {branch label 1}
SeqC 'G11E[T' Tag# ']>' RepCycs 'L' Tag# '2' EOL {if register is greater than RepCycs then jump to branch label 2}
SeqC '(CLS,L' Tag# ')' EOL {call subroutine}
SeqC 'G10=[T' Tag# ']V[T' Tag# ']+1' EOL {increment register by 1}
SeqC 'G11L-' Tag# '1' EOL {jump backwards to branch label 1}
SeqC 'Q' Tag# '2' EOL {branch label 2}
StartSub
RETURN
FinishSub1: {part 1}
UnSkipZ
SeqC CRCOffC
IF NOT FeedConnect?
IF AutoCycle?
ZCP3C
ELSE
IF FIFO? {.81}
FeedC ZCP3C FeedRateC
ELSE
RapidC ZCP3C
END
END
END
EOL
RETURN
FinishSubG92: {part 2}
SeqC Preset ShiftRC EOL
SeqC '(ENS)' EOL
CloseSub
SeqC Preset UnshftRC EOL
RETURN
OpenMP:
TagInc
IF WorkFixtureOffsets?
NewWFO
EachWFO
SeqC SetWFO EOL
SeqC '(CLS,L' Tag# ')' EOL
IncWFO
NextWFO
ELSE
SeqC 'G10=[T' Tag# ']V1' EOL {sets register to 1}
SeqC 'Q' Tag# '1' EOL {branch label 1}
SeqC 'G11E[T' Tag# ']>' Parts 'L' Tag# '2' EOL {if register is greater than RepCycs then jump to branch label 2}
SeqC '(CLS,L' Tag# ')' EOL {call subroutine}
SeqC 'G10=[T' Tag# ']V[T' Tag# ']+1' EOL {increment register by 1}
SeqC 'G11L-' Tag# '1' EOL {jump backwards to branch label 1}
SeqC 'Q' Tag# '2' EOL {branch label 2}
END
StartSub
RETURN
CloseMP:
IF WorkFixtureOffsets?
SeqC '(ENS)' EOL
CloseSub
SeqC WFO1 EOL
ELSE
SeqC Preset ShiftPC EOL
SeqC '(ENS)' EOL
CloseSub
SeqC Preset UnshftPC EOL
END
RETURN
FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXY MoveZC
IF ArcIJFormat?
ArcIJ
ELSE
ArcRC
END
RETURN
StdLine: {enables CRC on first call, .70}
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC CRCOnC FeedC MoveXYZC FeedRateC EOL
DecelMove2
END
SeqC CRCOnC FeedC MoveXYZC DecelFeed EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC CRCOnC FeedC MoveXYZC FeedRateC EOL
END
END
RETURN
ToolPath:
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqC MoveSXYC EOL
SeqC '(CLS,L' Tag# ')' EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
SeqC MoveSXYC EOL {.80.01}
END
ELSE
IF RapidFeat?
IF LastFeat? AND AutoCycle? {.70}
SeqC CRCOffC RapidC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC RapidC MoveXYZC EOL
END
END
ELSE
IF LineFeat?
IF AutoCycle? {.70}
IF LastFeat?
SeqC CRCOffC FeedC MoveXYZC FeedRateC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC FeedC MoveXYZC FeedRateC EOL
ELSE
StdLine {enables CRC on first call}
END
END
ELSE
StdLine
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RETURN
WFOStuff:
IF NewWFO?
IF MultipleParts?
'*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL
ELSE
SeqC 'H' NewWFO# EOL
END
ELSE
IF NOT SameTool?
IF NeedWFO1?
SeqC 'H' NewWFO# EOL
END
END
END
RETURN
AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
Seq IncValue EOL
RETURN
AutoCycCutSub2: {part 2}
ToolPath
IF Repeats? AND FeedConnect? AND ZshiftOnly?
SeqC AbsOrInc EOL {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath}
ELSE
IF FIFO? {.81}
SeqC AbsOrInc FeedC ZCP2 FeedRateC EOL
ELSE
SeqC AbsOrInc RapidC ZCP2 EOL {.71.2 removed CRCOffC, gets turned off in ToolPath}
END
END
SeqC '(ENS)' EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN
AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN
Milling:
IF AutoCycle?
TagInc
AutoCycCutSub1
EntryMove
AutoCycCutSub2
AutoCycPat
ELSE
EntryMove
ToolPath
END
RETURN
G92Sub:
SubWarning
StdSub
SeqC AbsOrInc Connect StrtPos EOL
Milling
FinishSub1
FinishSubG92
RETURN
ZonlyRepAutoCycle:
AutoCycPat {write pattern moves and main calls}
StartSub
TagInc
EachCycle
SetSRXYtoEP
IF FeedConnect?
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC Feed IncValue StrtPosC EOL
SeqC AbsOrInc
ELSE
SeqC Feed
END
ELSE
SeqC Feed
END
ZInPlusInc FeedEnt EOL
ELSE
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC Rapid IncValue StrtPosC EOL
IF FeedEntry?
SeqC AbsOrInc ZCP2PlusInc EOL
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC AbsOrInc ZInPlusInc EOL
END
ELSE
IF FeedEntry?
SeqC Rapid ZCP2PlusInc EOL
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC Rapid ZInPlusInc EOL
END
END
ELSE
IF FeedEntry?
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC Rapid ZInPlusInc EOL
END
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqC '(CLS,L' Tag# ')' EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
{.69, removed FinishSub1}
IF FeedConnect? {there is no Z up in the sub, .69}
IF FIFO? {.81}
SeqC Feed ZCP2 FeedRate EOL {.69}
ELSE
SeqC Rapid ZCP2 EOL {.69}
END
END {.69}
SeqC '(ENS)' EOL
CloseSub
{Element shift, not pattern}
RETURN
ZonlyRep:
EachCycle
IF NOT FirstCycle?
SeqC Connect StrtPos EOL {.71.2, added Connect}
END
IF FeedConnect?
SeqC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC}
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
END
SeqC '(CLS,L' Tag# ')' EOL
NextCycle
StartSub
SkipZ
ToolPath
FinishSub1
SeqC '(ENS)' EOL
CloseSub
RETURN
CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN
GetStartOfSameTool:
DoOpComments
DoPostScript
{WFOStuff}
CheckPass
RETURN
{Start of executable Prog **************************************************}
{setup and initializations}
InitProg
ReverseXZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls ('50')
SetMaxRPM('10000')
SetMaxFeed('500')
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
EOR EOL
':' Program# EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramNameComment?
'(MSG, PROGRAM: ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'(MSG, ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'(MSG, FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'(MSG, ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'(MSG, OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'(MSG, PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'(MSG, FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
Seq Plane CRCOff 'G70G80G94' EOL
SeqC OfstOff Rapid 'X0Y0' 'Z25.' EOL
SeqC OpToolID EOL
SeqC ToolChng EOL
DoOpComments
DoPostScript
{WFOStuff}
SeqC Speed SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqC AbsOrInc Rapid StrtPos EOL
SeqC ZCP1 EOL
SeqC CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC StrtPos EOL
END
ELSE
IF NewTool?
{Finish off last Operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqC SpinOff EOL
SeqC OfstOff Rapid 'Z25.'EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF ToolChangeAtHome?
SeqC AbsOrInc Rapid Home EOL
END
IF LAST ProgStop?
SeqC 'M00' EOL
ELSE
SeqC ProgStop EOL
END
{Start new Operation}
Seq OpToolID EOL
SeqC ToolChng EOL
DoOpComments
SeqC Plane 'G80' CRCOffC EOL
DoPostScript
{WFOStuff}
SeqC Speed SpinOn EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqC AbsOrInc Rapid StrtPos EOL
SeqC ZCP1 EOL
SeqC CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC StrtPos EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqC OfstOff Rapid 'Z25.'EOL
SeqC SpinOff EOL
SeqC 'M00' EOL
{Start new Operation}
GetStartOfSameTool
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC SpinOn EOL
SeqC ZCP1 EOL
SeqC CoolOn EOL
ELSE
IF NewToolOffset?
{Start new Operation}
GetStartOfSameTool
SeqC OfstOff Rapid 'Z25.'EOL
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
SeqC ZCP1 EOL
ELSE
{Start new Operation}
GetStartOfSameTool
SeqC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
END
END
END {common point for all operations}
IF Milling?
SeqC ZCP2C EOL
IF Repeats?
TagInc
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
FindAnyZMoves {for normal abs subroutine}
IF NoZMoves?
ZonlyRep
ELSE
G92Sub {pattern shift, not element}
END
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
IF AutoCycle?
SeqC ZCP3C
ELSE
IF FIFO? {.81}
SeqC FeedC CRCOffC ZCP3C FeedRateC
ELSE
SeqC RapidC CRCOffC ZCP3C
END
END
IF NOT CoolOff?
IF NEXT SameTool?
IF ProgStop? OR NEXT CoolOff?
CoolOff
END
ELSE
CoolOff
END
END
EOL
ELSE
IF Drilling?
IF Repeats?
TagInc
StdSub
SeqC AbsOrInc Rapid StrtPos EOL
END
SeqC DrillCP EOL
GetCycle
SeqC
IF Dwell? AND NOT FIDRO? AND NOT Tap? {if bore with dwell}
'G89'
ELSE
Cycle
END
IF Peck?
IF PeckChipBreaker?
'J0'
ELSE
'J1'
END
END
StrtPos ZDepth RLevel
IF RetractToCP1?
'W' CP1LessCP2#
END
Peck FeedEnt EOL
TrackZNO# ZDepth# {.81}
ToolPath
IF RetractToCP1? {.81}
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
SeqC 'G80' EOL
IF Repeats?
FinishSubG92
END
SeqC RapidC ZCP3C
IF NOT CoolOff?
IF NEXT SameTool?
IF ProgStop? OR NEXT CoolOff?
CoolOff
END
ELSE
CoolOff
END
END
EOL
END
END
NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqC SpinOff EOL
SeqC OfstOff Rapid 'Z25.'EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier}
SeqC AbsOrInc Rapid FirstHome EOL
END
IF ProgStop?
SeqC 'M00' EOL
END
IF MultipleParts? AND AllToolsOnePart?
CloseMP
END
SeqC EOP EOL
CloseSub
Post2 {organize Subs into one program}
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'(MSG, FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'(MSG, FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'(MSG, FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END
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