{Change Comments ***********************************************************}
{9/26/88, Added CRCOffC to rapid up and repeats, same as all other Fadal posts, WFG}
{6/5/89, Changed Maximum Spindle RPM from 10000 to 15000 in Form's 'Numbers' Dialog, JR}
{1/26/90, Updated: Fadal M003.58, to .69 format, JR}
{2/90/90, Updated: Fadal M003.69, to .70 format, JR}
{3/23/90, Changed SetMaxRPM from 10000 to 15000 in Prog, JR}
{4/6/90
Added '01' literal for looping once on CallLab line at ZonlyRepAutoCycle & ZonlyRep subs.
DWB}
{7/24/90, Added InitProg globally to posts with this remark, DWB}
{7/24/90, Replaced all occurances of SetSRXYZero with SetSRXYtoSP, DWB}
{8/10/90, Updated: Fadal M003.71 to .74 format, JR}
{3/6/91, Updated: Fadal M003.74 to .76.1 format, JR}
{4/3/91, Updated: Fadal M003.76.1, to .80 format, DWB}
{9/11/91, Updated: Fadal M003.79, to .81 format, DWB}
{* 11/3/93 [cwh]
Modeified: Fadal M003.81
To: Fadal M003.81.1
For: Gibbs and Associates
Modified the form so that it could be used with the 32MP and 32MPOL
versions of Catalyst ( Virtual ).
*}
{11/8/93
Modified: Fadal M003.81.1
For: Gibbs & Associates
Modified to get consecutive sequence numbers thru subroutines:
Changed; Seq to SeqLab, SeqC to SeqLabC and N to N? in MachSpec.
Added Retag
Jim Radcliffe}
{1/3/95
Updated: Fadal M003.81.2
For: Gibbs & Associates
Versions: ncCad 4.33/ncCAM 4.33/ncPost 4.33.04/Compost 4.21.23
Changes made per Pete Jackson
Updated to Version 4.2 per Fanuc 6M M001.81.2f Format.
Corrected FORMAT5 from '########;0' to '#######0'.
Added RestoreScale Sub per 4-Axis Post Processor.
Moved UnSkipZ from FinishSub1 to ZOnlyRep where SkipZ is set.
Changed FeedRateC to FeedEntC for FIFO Exit Moves.
Added CkCRC sub for CRCOffC per version 4.2.
CutterRadiusCompensation ExitLength will output G40 on LastFeat AND LineFeat at StdLine sub.
Changed logic to output CRCOnC in OneFeat ToolPath.
Added logic to suppress output of CRCOnC on ZMove Feature.
Added support of CRC during multiple pocket dog-bone operation.
Added condition to output CRCOnC for XMove OR YMove only at CkCRC sub.
Outputs G41/G42 on First LineFeat after Z Plunge.
Modified condition to output CRCOffC for LastFeat AND AutoCycle at ToolPath RapidFeat.
Assures that G40 is not output prior to LastFeat.
Added CRCOffC to RapidFeat at ToolPath.
Outputs G40 at all ZMoveOnly Feature Retract blocks.
Changed TrackZNO# ZDepth# to TrackZNO# FIRST SPZ# at IF Drilling.
SPZ# is affected by SetScale, whereas ZDepth# is not.
DWB}
{7/19/95, Updated Fadal M003.81.3 to .85 version per v2.20 Update Instructions .01, JR}
{8/15/95,
Fadal M003.85.1
Added literal '01' after CallMasterNum#
Added support for RigidTap per M610.85
TH}
{ Format: Fadal M003.85.2
8/28/95
Fixed duplicate call of Cycle command
Changed SeqLab to SeqLabC in rigid tap sections
TH}
{ Format: Fadal M003.85.3
10/12/95
Added UnTool ToolChng to CloseMP: to reload tool1 at the end of each part. This is a First Tool In Spindle post
TH}
{11/17/95
Modified: Fadal M003.85.3
For: Gibbs & Associates
Versions: ncCad 4.33.01/ncCAM 4.33.01/ncPost 4.33.08/Catalyst v2.28.04/Compost 4.21.33/1.0a
Changes made per Mike Dziminowicz of Hughes Aircraft Space & Comm.
Limited UnTool ToolChng block to AllToolsOnePart at CloseMP sub.
DWB}
{ Format: Fadal M003.85.5
11/28/95
Fixed CloseMP so the UnTool ToolChng block will not be output for WFO's if OneToolAllParts
TH}
{1/17/96, Updated .85 to .86 version, MPK}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{4/8/96,
Initial: Fadal M003.89
Created: Fadal Format 1 MXXX.89
Changed CoolOn to M8, added OpToolID ToolChng to FirstOp, Set Program# to 0 after program #
is output at beginning of program in order to output proper # for subroutines, added literal 'TA, 1, 2' before
EOR at program beginning, MPK}
{5/3/96
Inital: Fadal Format 1 [MD] M974.89
Created: Fadal Format 1 [MD] M974.89.1
In all cases in which CoolOn was on a line by itself after the the tool length offset line in FirstOp, NewTool,
and SameTool, moved CoolOn to the tool length offset line, MPK}
{11/26/96, updated per Fanuc 6M (PW) C001.14, MPK}
{03/06/98,
Initial: Fadal Format 1 [MD] C974.14
Created: Fadal Format 1 [MDS] Cxxx.14
For: Militec Defense Systems
The Fadal machine allows for brakes to be applied to the A and B
axes after they move. An M60 is used for the A axis and an
M62 is used for the B axis.
Two sub-routines were created- CSABrake and CSBBRake. These are called
after each CSAngleA/CSAngleB call. They output M60 and M62 each on
seperate lines.
CDH}
{6/26/98,
Initial : Fadal Format 1 [MD] CV25.14
Created: Fadal Format 1 [MD] CV25.14.1
Customer: Militec Defense Systems; Tom Sonnen, 208/962-3271
Changes to "Prog":
1. Added SeqLabC to DoCSComment & DoCSWFOComment.
2. Under NewToolOp3, moved ToolChng to be output with OpToolID.
3. Moved WFOStuff to the X & Y motion block.
4. Moved the two rotries output after the X & Y motion block.
5. Under SameToolOp3, added IF AChange? OR BChange? (not output rotaries if at
the same location).
6. Under SameToolOp1, removed Z-axis motion if ChangeCS? and added motion to
ZCP1 if one of the rotaries need to be moved.
7. Under End3, changed output per customer request.
8. Changed CSABrake sub to doBrakeOn & CSBBrake sub to doBrakeOff and added M61 and
M63 as brake off codes. Output Brake Off before and Brake On after the rotries.
JHE}
{Prog Numeric Format Definitions *******************************************}
#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '#####.###;0.'
#7 = '00'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(CSOffsetX#,4)
FORMAT(CSOffsetY#,4)
FORMAT(CSOffsetZ#,4)
FORMAT(TrackZNO#,4)
FORMAT(ADD#,5)
FORMAT(CS#,5)
FORMAT(ToolDiameter#,4)
FORMAT(Program#,5)
FORMAT(CallMasterNum#,5)
FORMAT(CSSubID#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(NewWFO#,5)
FORMAT(Parts#,5)
FORMAT(SUB#,6)
FORMAT(Dwell#,6)
FORMAT(CallMasterNum#,7)
FORMAT(CSSubID#,7)
{Prog Subroutines **********************************************************}
RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN
CSPartNum#:
ADD# CS# MUL# NumOfCS# SUB# PartNum# Num#('1')
RETURN
CSWFO:
'E' ADD# CSPartNum# Num#('0')
RETURN
WFO:
'E' ADD# PartNum# Num#('0')
RETURN
WFOStuff:
IF Flag?('2')
IF NOT SameTool?
IF WFOCS?
CSWFO
ELSE
WFO
END
ELSE
IF WFOCS?
IF ChangeCS?
IF MultipleParts?
{MP ChangeCS is handled in SubCSMP and CloseMP}
ELSE
CSWFO
END
END
END
END
END
SetFlagF('2')
RETURN
CSG52:
'G52X' CSOffsetX# 'Y' CSOffsetY# 'Z' CSOffsetZ#
RETURN
G52Stuff:
IF NOT MultipleParts?
IF NOT WFOCS?
IF ChangeCS?
SeqLabC CSG52 EOL
ELSE
IF NOT SameTool?
SeqLabC CSG52 EOL
END
END
END
ClearCSOffset
END
RETURN
DoSubComment:
IF UseComments? AND SubComment?
SeqLabC '* SUB NUMBER: ' Program# EOL
END
RETURN
DoCSComment:
IF AAxisAvail? OR BAxisAvail?
SeqLabC '* CS#' CS# ' - ' CSComment$ EOL {Added SeqLabC - JHE}
END
RETURN
DoCSWFOComment:
IF AAxisAvail? OR BAxisAvail?
SeqLabC '* ' CSWFO ' = X' CSOffsetX# ' Y' CSOffsetY# ' Z' CSOffsetZ# EOL
END
RETURN
OffsetComments:
IF NOT MultipleParts?
IF WFOCS?
IF ChangeCS?
DoCSComment
DoCSWFOComment
END
ELSE
IF ChangeCS?
DoCSComment
ELSE
IF NOT SameTool?
DoCSComment
END
END
END
END
RETURN
DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
SeqLabC '* OPERATION ' Operation# ': ' OperationType$ EOL
END
IF OperationComment?
SeqLabC '* ' OperationComment$ EOL
END
IF WorkGroupComment?
SeqLabC '* ' WorkGroupComment$ EOL
END
IF ToolTypeComment?
SeqLabC '* TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ EOL
END
IF ToolComment?
SeqLabC '* ' ToolComment$ EOL
END
RestoreScale
END
OffsetComments
RETURN
CSAngleA:
IF AAxisAvail?
'A'
IF FirstOperation?
IF LessThan? CSOffsetA# Num#('0')
'-'
END
ELSE
IF LessThan? CSOffsetA# LAST CSOffsetA#
'-'
END
END
Save# Num#('1') TRUNC# DIV# CSOffsetA# Num#('360')
IF LessThan? CSOffsetA# Num#('0')
Save# Num#('1') SUB# Recall# Num#('1') Num#('1')
END
SUB# CSOffsetA# MUL# Recall# Num#('1') Num#('360')
END
RETURN
CSAngleAC:
IF AChange?
CSAngleA
END
RETURN
doBrakeOff:
IF AAxisAvail? OR BAxisAvail?
SeqLabC
IF AAxisAvail?
'M61'
END
IF BAxisAvail?
'M63'
END
EOL
END
RETURN
doBrakeOn:
IF AAxisAvail? OR BAxisAvail?
SeqLabC
IF AAxisAvail?
'M60'
END
IF BAxisAvail?
'M62'
END
EOL
END
RETURN
CSAngleB:
IF BAxisAvail?
'B'
IF FirstOperation?
IF LessThan? CSOffsetB# Num#('0')
'-'
END
ELSE
IF LessThan? CSOffsetB# LAST CSOffsetB#
'-'
END
END
Save# Num#('1') TRUNC# DIV# CSOffsetB# Num#('360')
IF LessThan? CSOffsetB# Num#('0')
Save# Num#('1') SUB# Recall# Num#('1') Num#('1')
END
SUB# CSOffsetB# MUL# Recall# Num#('1') Num#('360')
END
RETURN
CSAngleBC:
IF BChange?
CSAngleB
END
RETURN
PSInit:
NewWFOF
FourthCWF
FourthCCWF
FifthCWF
FifthCCWF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN
PSStuff:
RETURN
DoPostScript:
PSInit
EachPS
SeqC PostScript EOL
PSStuff
NextPS
RETURN
DoEndOpPS:
PSInit
EachEOPS
SeqLabC EndOpPS EOL
NextPS
RETURN
EntryMove:
IF FeedEntry?
SeqLabC Feed ZIn FeedEnt EOL
ELSE
SeqLabC RapidC ZIn EOL
END
RETURN
StartSub:
OpenSub
SeqLabC SubIDF EOL
DoSubComment
RETURN
SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
SeqLabC '* WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT' EOL
' ' EOL
END
END
RETURN
StdSub:
SeqLabC CallLab RepCycs EOL
StartSub
RETURN
FinishSub1: {part 1}
SeqLabC CRCOffC
IF NOT FeedConnect?
IF AutoCycle?
ZCP3C
ELSE
IF FIFO? {.81}
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
END
END
EOL
RETURN
FinishSubG92: {part 2}
SeqLabC Preset ShiftR EOL
SeqLabC EndSub EOL
CloseSub
SeqLabC Preset UnshiftR EOL
RETURN
ToggleIncDecWFO:
IF Flag?('3')
SetFlagF('3')
ELSE
SetFlag('3')
END
RETURN
OpenMP:
NewProg
IF WorkFixtureOffsets?
StartSub
SaveCSProg
SaveCSOpStart
ClearCSOffset
ELSE
SeqLabC CallLab Parts EOL
IF ExitClearancePlane?
SetFlag('2') { WFOStuff }
END
StartSub
END
RETURN
DoCSWFOOps:
EachCSOp
DoCSComment
DoCSWFOComment
ClearCSOffset
SeqLabC CSWFO EOL
SeqLabC CallLabB CSSubID# OnePart EOL
NextCSOp
RETURN
DoCSG52Ops:
EachCSOp
DoCSComment
ClearCSOffset
SeqLabC CSG52 EOL
SeqLabC SubCall CallLabB CSSubID# OnePart EOL
NextCSOp
RETURN
CloseMP:
IF WorkFixtureOffsets?
SeqLabC EndSub EOL
CloseSub
IF Flag?('3')
NewWFO
EachWFO {simple eachPart}
IF WFOCS?
DoCSWFOOps
ELSE
SeqLabC SetWFO EOL
DoCSG52Ops
END
ClearCSOffset
IncWFO
NextWFO {simple NextPart}
DecWFO
ELSE
LastWFO
EachWFO {simple eachPart}
IF WFOCS?
DoCSWFOOps
ELSE
SeqLabC SetWFO EOL
DoCSG52Ops
END
ClearCSOffset
DecWFO
NextPrevWFO {simple NextPart}
IncWFO
END
IF Flag?('4')
ToggleIncDecWFO
END
ELSE
SeqLabC Preset ShiftPC EOL
SeqLabC EndSub EOL
CloseSub
SeqLabC Preset UnshftPC EOL
END
RETURN
SubCSMP:
IF WorkFixtureOffsets?
IF ChangeCS?
SeqLabC EndSub EOL
CloseSub
NewProg
StartSub
SaveCSProg
END
ClearCSOffset
END
RETURN
DoAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF ZMove? AND AbsValue?
IncValue
ELSE
IF NOT ZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN
DoDrillAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF SPZMove? AND AbsValue?
IncValue
ELSE
IF NOT SPZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN
RestoreAbsOrInc:
IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue?
SeqLabC AbsValue EOL
END
RETURN
FormatArc:
DoAbsOrInc
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN
CkCRC: { 4.2 }
IF LastFeat?
CRCOffC
ELSE
IF NOT ZMove?
CRCOnC
END
END
RETURN
ToolPath:
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqLabC MoveSXYC EOL
SeqLabC CallLab OnePart EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
SeqLabC DoDrillAbsOrInc MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
IF XMove? OR YMove? OR ZMove?
SeqLabC DoAbsOrInc ckCRC RapidC MoveXYZC EOL
END
ELSE
IF LineFeat?
IF XMove? OR YMove? OR ZMove?
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqLabC DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC EOL
DecelMove2
END
SeqLabC DoAbsOrInc ckCRC FeedC MoveXYZC DecelFeed EOL
ELSE
SeqLabC DoAbsOrInc ckCRC FeedC MoveXYZC FeedRateC EOL
END
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqLabC FormatArc ArcFeedC EOL
DecelMove2
END
SeqLabC FormatArc DecelFeed EOL
ELSE
SeqLabC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RestoreAbsOrInc
RETURN
AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
SeqLabC IncValue EOL
RETURN
AutoCycCutSub2: {part 2}
ToolPath
SeqLabC AbsOrInc
IF Repeats? AND FeedConnect? AND ZshiftOnly?
ELSE
IF FIFO?
FeedC ZCP2 FeedEntC
ELSE
RapidC ZCP2
END
END
EOL
SeqLabC EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN
AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN
Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
EntryMove
AutoCycCutSub2
AutoCycPat
ELSE
EntryMove
ToolPath
END
RETURN
G92Sub:
SubWarning
StdSub
SeqLabC AbsOrInc Connect StrtPos EOL
Milling
FinishSub1
FinishSubG92
RETURN
ZonlyRepAutoCycle:
AutoCycPat {write pattern moves and main calls}
StartSub
NewProg
EachCycle
SetSRXYtoEP
IF FeedConnect?
Feed
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqLabC IncValue StrtPosC EOL
AbsOrInc
END
END
SeqLabC ZInPlusInc FeedEnt EOL
ELSE
IF NOT FirstCycle?
Rapid
IF SPXMove? OR SPYMove?
SeqLabC IncValue StrtPosC EOL
AbsOrInc
END
IF FeedEntry?
SeqLabC ZCP2PlusInc EOL
END
END
IF FeedEntry?
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
IF FirstCycle?
Rapid
END
SeqLabC RapidC ZInPlusInc EOL
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqLabC CallLab OnePart EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
IF FeedConnect? {there is no Z up in the sub}
IF FIFO?
SeqLabC Feed ZCP2 FeedEnt EOL
ELSE
SeqLabC Rapid ZCP2 EOL
END
END
SeqLabC EndSub EOL
CloseSub
{Element shift, not pattern}
RETURN
ZonlyRep:
EachCycle
IF NOT FirstCycle?
SeqLabC Connect StrtPos EOL
END
IF FeedConnect?
SeqLabC FeedC ZInPlusInc FeedEnt EOL
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqLabC RapidC ZCP2PlusIncC EOL
END
SeqLabC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqLabC RapidC ZInPlusInc EOL
END
END
SeqLabC CallLab OnePart EOL
NextCycle
StartSub
TrackZNO# FIRST SPZ#
ToolPath
FinishSub1
SeqLabC EndSub EOL
CloseSub
RETURN
CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN
SkipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN
SetDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN
OpGuts:
IF Milling?
SeqLabC ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
SetFlag('1') { Milling ZShiftOnly SepSubs }
ZonlyRep
SetFlagF('1')
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
IF AutoCycle?
SeqLabC ZCP3C EOL
ELSE
IF FIFO?
SeqLabC FeedC CRCOffC ZCP3C FeedEntC EOL
ELSE
SeqLabC RapidC CRCOffC ZCP3C EOL
END
END
ELSE
IF Drilling?
IF Repeats?
NewProg
StdSub
SeqLabC AbsOrInc Rapid StrtPos EOL
END
SeqLabC DrillCP EOL
GetCycle
SeqLabC
IF Tap? AND OptCyc1?
'G84.1'
ELSE
Cycle
END
FromCP StrtPos ZDepth RLevel Dwell Peck Retract
IF Tap?
FadalTapF FadalTapQ
ELSE
FeedEnt
END
EOL
IF CallMasterOp?
SeqLabC 'L' CallMasterNum# '01' EOL
SkipToLastFeat
ELSE
TrackZNO# FIRST SPZ#
IF MasterOp?
SetFlag('1') {std sep sub Zreps in effect}
NewMasterProg
SeqLabC CallLab OnePart EOL
StartSub
ToolPath
SeqLabC EndSub EOL
CloseSub
SetFlagF('1') {not std sep sub Zreps in effect}
ELSE
ToolPath
END
END
SetDrillEndOpZ
SeqLabC 'G80' EOL
SeqLabC RapidC ZCP3C EOL
IF Repeats?
FinishSubG92
END
END
END
RETURN
ProgStart:
InitProg
ReverseXZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls('50')
SetMaxRPM('15000')
IF Metric?
SetMaxFeed('12700')
ELSE
SetMaxFeed('500')
END
SetFlagF('1') { Milling ZShiftOnly SepSubs }
SetFlagF('2') { WFOStuff }
SetFlag('3') { True = incrementing WFO numbers for MP. False = decrementing WFO numebrs for MP }
SetFlag('4') { True = toggle between incrementing/decrementing WFO's }
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
END
IF MultipleParts?
IF WorkFixtureOffsets?
IF LTEqual? MUL# Parts# NumOfCS# Num#('40')
SetWFOCS { use WFO for CS changes }
ELSE
IF UseComments?
'( Not enough Work Fixture Offsets to handle this part. )' EOL
'( Number of parts [ ' Parts# ' ] times CSs [ ' NumOfCS# ' ] )' EOL
'( exceeds the machine limit. Switching to G52 style output. )' EOL
END
END
END
ELSE
IF LTEqual? NumOfCS# Num#('40') {****}
SetWFOCS { use WFO for CS changes }
ELSE
IF UseComments?
'( Not enough Work Fixture Offsets to handle this part. )' EOL
'( Number of CSs [ ' NumOfCS# ' ] exceeds the machine limit. )' EOL
'( Switching to G52 style output. )' EOL
END
END
END
RETURN
InitOp:
'TA, 1, 2' EOL
EOR EOL
SeqLabC 'O' Program#
IF UseComments? AND ProgramNameComment?
'*' ProgramName$
END
EOL
SetProgNum('0')
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramComment?
SeqLabC '* ' ProgramComment$ EOL
END
IF FormatNameComment?
SeqLabC '* FORMAT: ' FormatName$ EOL
END
IF TimeComment?
SeqLabC '* ' Date$ ' AT ' Time$ EOL
END
IF MovesComment?
SeqLabC '* OUTPUT IN ' MoveType$ ' INCHES' EOL
END
IF PartsComment?
SeqLabC '* PARTS PROGRAMMED: ' Parts# EOL
END
IF StartToolComment?
SeqLabC '* FIRST TOOL IN SPINDLE' EOL
END
END
OpenSub
RestoreScale
RETURN
FirstOp1:
DoOpComments
DoPostScript
SeqLab OpToolID ToolChng EOL
RETURN
FirstOp2:
{SeqLabC WFOStuff EOL} {Moved to motion block - JHE}
G52Stuff
IF Drilling? AND RigidTap?
SeqLabC Speed EOL
SeqLabC 'G84.2' EOL
ELSE
SeqLabC Speed SpinOn EOL
END
CheckPass
SeqLabC Rapid Plane AbsOrInc StrtPos WFOStuff EOL
doBrakeOff
SeqLabC CSAngleA CSAngleB EOL {Moved to here - JHE}
doBrakeOn
RETURN
FirstOp3:
SeqLabC OfstOn CoolOn EOL
RETURN
NewToolOp1:
SeqLabC CoolOff EOL
RETURN
NewToolOp2:
DoEndOpPS
IF ToolChangeAtHome?
SeqLabC AbsOrInc Rapid Home SpinOff EOL
ELSE
SeqLabC SpinOff EOL
END
IF LAST ProgStop?
SeqLabC 'M0' EOL
ELSE
SeqLabC ProgStop EOL
END
RETURN
NewToolOp3: {Start new Operation}
SeqLab OpToolID ToolChng EOL {Moved ToolChng to here - JHE}
{SeqLabC ToolChng EOL} {Removed - JHE}
DoOpComments
DoPostScript
RETURN
NewToolOp4:
{SeqLabC WFOStuff EOL} {Moved to motion block - JHE}
G52Stuff
IF Drilling? AND RigidTap?
SeqLabC Speed EOL
SeqLabC 'G84.2' EOL
ELSE
SeqLabC Speed SpinOn EOL
END
CheckPass
SeqLabC Rapid Plane AbsOrInc StrtPos WFOStuff EOL
doBrakeOff
SeqLabC CSAngleA CSAngleB EOL {Moved to here - JHE}
doBrakeOn
RETURN
NewToolOp5:
SeqLabC OfstOn CoolOn EOL
RETURN
SameToolOp1:
DoEndOpPS
IF LAST ProgStop?
SeqLabC CoolOff EOL
SeqLabC 'G0Z0.H0' EOL { full up }
SeqLabC SpinOff EOL
SeqLabC 'M0' EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqLabC CoolOff EOL
END
IF NewToolOffset? {Removed OR ChangeCS? - JHE}
SeqLabC 'G0Z0.H0' EOL { full up }
END
IF AChange? OR BChange? {Added this check - JHE}
SeqLabC RapidC ZCP1 EOL {Added this motion - JHE}
END
END
RETURN
SameToolOp2: {Start new Operation}
DoOpComments
DoPostScript
CheckPass
RETURN
SameToolOp3: {Start new Operation}
{SeqLabC WFOStuff EOL} {Moved to motion block - JHE}
G52Stuff
IF LAST ProgStop?
IF Drilling? AND RigidTap?
SeqLabC Speed EOL
SeqLabC 'G84.2' EOL
ELSE
SeqLabC Speed SpinOn EOL
END
SeqLabC Rapid PlaneC AbsOrInc StrtPos WFOStuff EOL
doBrakeOff
SeqLabC CSAngleA CSAngleB EOL {Moved to here - JHE}
doBrakeOn
SeqLabC OfstOn CoolOn EOL
ELSE
SeqLabC SpeedC EOL
SeqLabC Rapid PlaneC AbsOrInc StrtPos WFOStuff EOL
IF AChange? OR BChange? {Added this check - JHE}
doBrakeOff
SeqLabC CSAngleA CSAngleB EOL {Moved to here - JHE}
doBrakeOn
END
IF NewToolOffset? {Removed OR ChangeCS? - JHE}
SeqLabC OfstOn EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqLabC CoolOn EOL
END
END
RETURN
End1:
SeqLabC CoolOff EOL
RETURN
End2:
DoEndOpPS
IF NOT WFOCS?
SeqLabC 'G52X0.Y0.Z0.' EOL
END
IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier}
SeqLabC Rapid AbsOrInc FirstHome SpinOff EOL
ELSE
SeqLabC SpinOff EOL
END
{*** Removed - JHE
IF Equal? CSOffsetA# Num#('0') AND Equal? CSOffsetB# Num#('0')
ELSE
SeqLabC
IF AAxisAvail?
CSAngleA
END
IF BAxisAvail?
CSAngleB
END
EOL
SeqLabC Preset
IF AAxisAvail?
'A0'
END
IF BAxisAvail?
'B0'
END
EOL
END ***}
IF ProgStop?
SeqLabC 'M0' EOL
END
RETURN
End3:
SeqLabC 'G0Z0.H0' EOL
SeqLabC 'X0.Y0.' WFOOff EOL
SeqLabC UnTool ToolChng EOL
SeqLabC EOP EOL
EndSubs
CloseSub
Post2 {organize Subs into one program}
EOR EOL
'BYE' EOL
Close
ReTag
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'* FILE LENGTH: ' FileBytes# ' CHARACTERS' EOL
END
IF FileFeetComment?
'* FILE LENGTH: ' FileFeet# ' FEET' EOL
END
IF FileMetersComment?
'* FILE LENGTH: ' FileMeters# ' METERS' EOL
END
Close
END
RETURN
MPallTools1P: {Multiple Parts, All Tools 1 Part}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2')
END
IF FirstOperation?
InitOp
OpenMP
FirstOp1
FirstOp2
FirstOp3
ELSE
IF NewTool?
NewToolOp1
NewToolOp2 {to tool change, CS problem}
SubCSMP
NewToolOp3
NewToolOp4
NewToolOp5
ELSE {implied SameTool?}
SameToolOp1
SubCSMP
SameToolOp2
SameToolOp3
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
End1 {End of program}
End2
CloseMP
End3
RETURN
MP1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2')
END
IF FirstOperation?
InitOp
FirstOp1
OpenMP
FirstOp2
FirstOp3
ELSE
IF NewTool?
NewToolOp1
CloseMP
NewToolOp2 {to tool change, CS problem}
NewToolOp3
OpenMP
NewToolOp4
NewToolOp5
ELSE {implied SameTool?}
SameToolOp1
SubCSMP
SameToolOp2
SameToolOp3
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
End1 {End of program}
CloseMP
End2
End3
RETURN
MP1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane}
EachOp {Start of post processing}
SetFlag('2')
IF FirstOperation?
InitOp
FirstOp1
FirstOp2
FirstOp3
OpenMP
FirstOp2 {need StrtPos in Sub}
ELSE
IF NewTool?
CloseMP
NewToolOp1
NewToolOp2 {to tool change, CS problem}
NewToolOp3
NewToolOp4
NewToolOp5
OpenMP
NewToolOp4 {need StrtPos in Sub}
ELSE {implied SameTool?}
SameToolOp1
SubCSMP
SameToolOp2
SameToolOp3
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
CloseMP {End of program}
End1
End2
End3
RETURN
NoMPs: {no multiple parts}
EachOp {Start of post processing}
SetFlag('2') { WFOStuff }
IF FirstOperation?
InitOp
FirstOp1
FirstOp2
FirstOp3
ELSE
IF NewTool?
NewToolOp1
NewToolOp2
NewToolOp3
NewToolOp4
NewToolOp5
ELSE {implied SameTool?}
SameToolOp1
SameToolOp2
SameToolOp3
END
END {common point for all operations}
OpGuts
NextOp {loops back to EachOP until last Operation}
End1 {End of program}
End2
End3
RETURN
{Start of executable Prog, Top Level ****}
ProgStart {setup and initializations}
IF MultipleParts?
IF AllToolsOnePart?
MPallTools1P
ELSE {implied OneToolAllParts?}
IF FullUp?
MP1ToollAllPfu
ELSE {implied ExitClearancePlane?}
MP1ToollAllPXcp
END
END
ELSE
NoMPs
END
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