2-4 PERIODIC MAINTENANCE
PERIODIC MAINTENANCE CHART
It is very important to inspect and maintain the machinę regularly. Follow the guideline in the chart. The lite of parts varies depending on the riding conditions. Perform morę often than shown in the chart if you use the motorcycle under severe conditions.
lnterval Service Item |
races |
Every race |
Every 3 races |
Every 5 races |
Remarks |
hours |
Every 2 hours |
Every 6 hours |
Every 10 hours | ||
Spark pług |
1 |
R |
— | ||
Air cleaner |
C |
— |
— |
Replace air cleaner element as necessary. | |
Transmission oil |
— |
R |
— |
Change after 1 st initial break-in. | |
Cooling-system |
1 |
— |
— |
Replace radiator hose and engine coolant every year. Flushing for overhaul or storage. | |
Clutch |
1 |
— |
— |
Replace clutch plates as necessary. | |
Throttle cable and clutch cable |
1 & L |
— |
— | ||
Carbu retor |
1 |
— |
— | ||
Fuel hose |
1 |
— |
— |
Replace every 4 years. | |
Piston |
— |
— | |||
Piston ring |
— |
R |
s X// | ||
Cylinder head, cylinder |
— |
C |
\v\\ \ | ||
Exhaust valve |
— |
^ C \ \ | |||
Crankshaft and transmission bearing |
{r$* |
)ect as reguired | |||
Muffler |
ur- |
— | |||
Drive Chain |
1 & 1— |
; R |
— |
Adjust slack every 30 minutes. | |
Engine sprocket |
— |
— | |||
Rear sprocket |
i |
— |
— |
Check and retighten sprocket bolts at initial and subsequent 10 minutes of riding and each race thereafter. | |
Drive Chain buffer |
— |
R |
— | ||
Drive Chain guide |
— |
R |
— | ||
Kick starter lever |
I & L |
— |
— | ||
Brake |
1 |
— |
— |
Replace brake hose and fluid every year. | |
Front fork oil |
— |
R |
— |
Change after 1 st initial break-in. | |
Front fork |
1 |
— |
— |
Check front fork inner tubę frequently for abnormality. Check the air pressure. | |
Rear suspension system pivoting portion |
1 |
— |
— |
Check rear suspension system frequently and apply the grease to the pivoting portion as necessary. |