{5/24/93 created initial NoSubs Processor to .81 format FIFO stuff not supported variables: 1 = tools 1st op; 2 = tools last op; 3 = ncCAMs last op Jim Radcliffe}
{7/29/93, v.81.1, added FIFO handling, JR} {8/3/93, v.81.2, SameTool WFO, RapidF#, additional FIFO handling, JR} {9/12/95, v.81.3, FIFO? queries changed to ExitType & ExitFeed calls, WFO MultipleParts, JR} {5/8/96, v.89, Return to the StrtPos before next iteration of CutAutoCycle Repeats ZshiftOnly, JR} {6/4/96, v.89.1, minor corrections SeqC, CRCOff & SameTool, JR}
{3/14/97 Initial: Fanuc 6M NoSubs M877.89.1 Created: Fanuc 6M NoSubs D877.15 Develop: ComPost2 68K 1.0b11, Virtual Gibbs 3.31 PPC Comment: Created Advanced Mill version of this popular NoSubs processor! Maintained the .89 prog format to simplify creating. Do not know if we can use the .15 prog format with NoSubs output! Cannot use Toggling WFO Multiple Parts! Jim Radcliffe}
{4/25/97 Initial: Fanuc 6M NoSubs D877.15 Created: Fanuc 6M NoSubs D877.15.1 Develop: ComPost2 68K 1.0b11. CatalystPPC v3.33C Comment: Added format for Tag#. Deleted CallMasterNum# format. Jim Radcliffe}
{1/21/98 Initial: Fanuc 6M NoSubs D877.15.1 Created: Fanuc 6M NoSubs D877.15.2 Develop: ComPost2 1.1b3, Virtual 4.21.21 Comment: Updated per Fanuc 6M NoSubs M877.89.4 Rewrote AutoCycle positioning in ToolPath to overcome bug with FirstFeat? Conditional absolute and incremental commands. Jim Radcliffe}
RestoreScale: IF Metric? {CAM file is in Metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END RETURN
WFO: 'G' ADD# PartNum# Num#('53') RETURN
WFONum: 'G' NewWFO# RETURN
WFOStuff: IF MultipleParts? AND WorkFixtureOffsets? WFO ELSE IF NewWFO? WFONum ELSE IF NOT SameTool? IF NeedWFO1? WFONum END END END END RETURN
DoSubComment: IF UseComments? AND SubComment? '( CYCLE START )' EOL END RETURN
DoCSComment: IF AAxisAvail? OR BAxisAvail? '( CS#' CS# ' - ' CSComment$ ' )' EOL END RETURN
CSComments: IF FirstOperation? OR NewTool? OR ChangeCS? DoCSComment END RETURN
DoOpComments: IF UseComments? SetScale('1') IF MultipleParts? AND SubComment? '( PART ' Tag# ' )' EOL END IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END RestoreScale END CSComments RETURN
CSAngleA: IF AAxisAvail? 'A' CSOffsetA# END RETURN
CSAngleAC: IF AChange? CSAngleA END RETURN
CSAngleB: IF BAxisAvail? 'B' CSOffsetB# END RETURN
CSAngleBC: IF BChange? CSAngleB END RETURN
AbsValueC: IF NOT AbsValue? AbsValue END RETURN
IncValueC: IF AbsValue? IncValue END RETURN
AbsOrIncC: IF AbsoluteMoves? AbsValueC ELSE IncValueC END RETURN
PSStuff: IF FourthCW? FORMAT(FourthDegree#,2) SeqC 'A' FourthDegree# EOL FourthCWF END IF FourthCCW? FORMAT(FourthDegree#,3) SeqC 'A' FourthDegree# EOL FourthCCWF END IF FifthCW? FORMAT(FifthDegree#,2) SeqC 'B' FifthDegree# EOL FifthCWF END IF FifthCCW? FORMAT(FifthDegree#,3) SeqC 'B' FifthDegree# EOL FifthCCWF END RETURN
FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN
ckCRC: IF LastFeat? CRCOffC ELSE IF NOT ZMove? CRCOnC END END RETURN
ckCRCNum: IF NOT LastFeat? AND Equal? SPZ# EPZ# CRCOffsetC END RETURN
StdRapid: IF XMove? OR YMove? OR ZMove? SeqC ckCRC RapidC MoveXYZC ckCRCNum EOL END RETURN
StdLine: {enables CRC on first call, .70} IF XMove? OR YMove? OR ZMove? IF Decelerate? IF RoomToDecel? DecelMove1 SeqC ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL DecelMove2 END SeqC ckCRC FeedC MoveXYZC DecelFeed ckCRCNum EOL ELSE SeqC ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL END END RETURN
StdArc: EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqC FormatArc ArcFeedC EOL DecelMove2 END SeqC FormatArc DecelFeed EOL ELSE SeqC FormatArc ArcFeedC EOL END NEXTQuadrant RETURN
ToolPath2: {for AutoCycle element moves} EACHFeat IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END NEXTFeat RETURN
EntryMove: IF FeedEntry? SeqC FeedC ZInC FeedEntC EOL ELSE SeqC RapidC ZInC EOL END RETURN
CutAutoCycle: SaveSubStatus {save tool position} SetPass1 {element cut moves} SetSRXYtoSP SeqC IncValue EOL IF Repeats? AND ZshiftOnly? EachRep IF NOT FirstCycle? IF SPXMove? OR SPYMove? IF FeedConnect? SeqC FeedC StrtPosC EOL ELSE SeqC RapidC StrtPosC EOL END END END EntryMove ToolPath2 SeqC CRCOffC IF NOT FeedConnect? ExitType PRIME ZCP2 END ExitFeed EOL NextRep ELSE EntryMove ToolPath2 END SeqC CRCOffC AbsOrInc ExitType ZCP2 ExitFeed EOL SetSRSubXY {restore tool position} SetSRSubMove ReSetPass2 {restore for positioning moves} RETURN
ToolPath: EACHFeat IF PointFeat? IF AutoCycle? SeqC IF FIFO? AND NOT FirstFeat? Rapid END MoveSXYC EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} CutAutoCycle ELSE SeqC MoveSXYZC EOL {.80.01} END ELSE IF RapidFeat? StdRapid ELSE IF LineFeat? StdLine ELSE IF ArcFeat? StdArc END END END END NEXTFeat RETURN
CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN
ProgStart: InitProg TagInit ReverseXZArcs InitWFONum SetFlood SetFlagF('1') {done flag} Save# Num#('1') Num#('0') {tools 1st op} Save# Num#('2') Num#('0') {tools last op} Save# Num#('3') Num#('0') {ncCAMs last op} IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' NewWFO(56), NWFO(56) -' EOL ' The Work Fixture Offset # you specify will be used for all following operations.' EOL ' Do not use with the multiple part work fixture offset option.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp IF FirstOperation? EOR EOL ProgID1 IF UseComments? AND ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' END EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub RestoreScale END NextOp RETURN
DoOp: IF FirstOperation? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? SeqC CoolOff EOL SeqC IncValueC OfstOff EOL END DoOpComments SeqC WFOStuff EOL ELSE Seq Plane 'G80' CRCOff EOL SeqC OpToolID EOL SeqC ToolChng EOL DoOpComments DoPostScript SeqC WFOStuff EOL SeqC Speed SpinOn EOL END CheckPass IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart? SeqC Rapid StrtPos CSAngleA CSAngleB EOL ELSE SeqC AbsOrInc Rapid StrtPos CSAngleA CSAngleB EOL SeqC OfstOn EOL SeqC CoolOn EOL END ELSE IF NewTool? IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? {only need to set up for tool change on 1st part} ELSE SeqC CoolOff EOL SeqC IncValueC OfstOff EOL DoEndOpPS IF ToolChangeAtHome? SeqC AbsOrIncC Rapid Home SpinOff EOL ELSE SeqC SpinOff EOL END IF LAST ProgStop? SeqC 'M0' EOL ELSE SeqC ProgStop EOL END END
{Start new Operation}
IF MultipleParts? AND OneToolAllParts? AND NOT FirstPart? IF FullUp? SeqC CoolOff EOL SeqC IncValueC OfstOff EOL END DoOpComments SeqC WFOStuff EOL ELSE Seq Plane 'G80' CRCOff EOL SeqC OpToolID EOL SeqC ToolChng EOL DoOpComments DoPostScript SeqC WFOStuff EOL SeqC Speed SpinOn EOL END CheckPass IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? AND NOT FirstPart? SeqC Rapid StrtPos CSAngleA CSAngleB EOL ELSE SeqC AbsOrInc Rapid StrtPos CSAngleA CSAngleB EOL SeqC OfstOn EOL SeqC CoolOn EOL END ELSE IF SameTool?
{Finish off last Operation}
IF LAST ProgStop? SeqC CoolOff EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqC CoolOff EOL END END IF LAST ProgStop? OR NewToolOffset? OR ChangeCS? SeqC IncValueC OfstOff EOL END DoEndOpPS IF LAST ProgStop? SeqC SpinOff EOL SeqC 'M0' EOL END
{Start new Operation}
DoOpComments DoPostScript SeqC WFOStuff EOL CheckPass SeqC PlaneC AbsOrIncC Rapid StrtPos CSAngleA CSAngleB SpeedC IF LAST ProgStop? SpinOn END EOL IF LAST ProgStop? OR NewToolOffset? OR ChangeCS? SeqC OfstOn EOL END IF LAST ProgStop? SeqC CoolOn EOL ELSE IF NOT CoolOff? AND LAST CoolOff? SeqC CoolOn EOL END END END END END
{ Common Point for All Operations }
ResetCRCNum {call here to reset for each new operation only, call in tool path to reset for each repeat in an operation} RapidF# {forces the output of a conditional feedrate for each operation}
IF Milling? SeqC ZCP2C EOL IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE EACHRep DoSubComment IF NOT FirstCycle? SeqC Connect StrtPos EOL IF NOT FeedConnect? SeqC ZCP2C EOL END END END END IF NOT AutoCycle? EntryMove END ToolPath IF Repeats? IF ZshiftOnly? AND AutoCycle? {done in CutAutoCycle called from ToolPath} ELSE SeqC CRCOffC IF NOT FeedConnect? ExitType PRIME ZCP3C END ExitFeed EOL NEXTRep END END IF AutoCycle? SeqC ZCP3C EOL ELSE SeqC CRCOffC ExitType ZCP3C ExitFeed EOL END ELSE IF Drilling? IF Repeats? EACHRep DoSubComment END SeqC DrillCP EOL GetCycle SeqC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL TrackZNO# FIRST SPZ# ToolPath IF RetractToCP1? {.81} TrackZNO# ClearancePlane1# ELSE TrackZNO# ClearancePlane2# END SeqC DrillOff ZCP3 EOL IF Repeats? NEXTRep END SeqC RapidC ZCP3C EOL END END RETURN
FinishLastOp: SeqC CoolOff EOL SeqC IncValueC OfstOff EOL DoEndOpPS IF FIRST ToolChangeAtHome? SeqC AbsOrIncC Rapid FirstHome SpinOff EOL ELSE SeqC SpinOff EOL END IF MultipleParts? AND AllToolsOnePart? AND NOT LastPart? {no tool change after doing last part} IF ProgStop? SeqC 'M0' EOL ELSE SeqC ProgStop EOL END ELSE SeqC EOP EOL END RETURN
DoToolsOps: EachOp IF GTEqual? Operation# Recall# Num#('1') AND LTEqual? Operation# Recall# Num#('2') {Tools1stOp ˛ op ˛ ToolsLastOp} DoOp END NextOp RETURN
NextTools1stOp: SetNextToolOp Operation# RETURN
GetToolsOps: EachOp IF Equal? Operation# Recall# Num#('1') {if op = Tools1stOp} IF GreaterThan? NextTools1stOp Recall# Num#('1') {if NextTools1stOp is greater Tools1stOp} Save# Num#('2') SUB# NextTools1stOp Num#('1') {ToolsLastOp becomes NextTools1stOp less 1} ELSE {else} Save# Num#('2') Recall# Num#('3') {ToolsLastOp becomes ncCAMsLastOp} END END NextOp RETURN
DoTool: IF NOT Flag?('1') GetToolsOps IF WorkFixtureOffsets? NewWFO EachWFO TagInc DoToolsOps IncWFO NextWFO ELSE EachPart TagInc DoToolsOps NextPart END IF LessThan? Recall# Num#('2') Recall# Num#('3') {if ToolsLastOp < ncCAMsLastOp} Save# Num#('1') ADD# Recall# Num#('2') Num#('1') {Tools1stOp becomes NextTools1stOp} ELSE {else} SetFlag('1') {set DoneFlag} END TagInit END RETURN
{Start of executable Prog, Top Level ****}
ProgStart {setup and initializations}
IF MultipleParts? IF AllToolsOnePart? IF WorkFixtureOffsets? NewWFO EachWFO TagInc EachOp DoOp NextOp FinishLastOp IncWFO NextWFO ELSE EachPart TagInc EachOp DoOp NextOp FinishLastOp NextPart END ELSE IF OneToolAllParts? EachOp IF FirstOperation? Save# Num#('1') Operation# {ncCAMs1stOp becomes Tools1stOp} END IF LastOp? Save# Num#('3') Operation# {save ncCAMsLastOp} END NextOp DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool DoTool FinishLastOp END END ELSE EachOp DoOp NextOp FinishLastOp END EOR EOL CloseSub Post2 IF UseComments? SetScale('1') IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END END Close