Bendix 5C Mon [TSM] MU22 87 2


{
MILL=T
LATHE=F
SIMPLE_ROT_POS=F
ROTARY_MILL=F
ADV_MILL=F
SUBS=T
MILLTURN_Y-AXIS=F
METRIC=F
}

{Change Comments ***********************************************************}

{6/17/88,
Created: Bendix Mon VMC75 M125.54
For: Lordon
Added NegateZ and Table.
'Z-' is up, 'Z+' is down
DWB}

{10/10/88,
Modified: Bendix Mon VMC75 M125.55
For: Lordon
Deleted extra ToolChng and WFO call at FirstOperation and NewTool.
Added Tool Comment to First line of FirstOperation and NewTool.
Added EOR to end of Prog
Added 'D' ToolLength Offset to Drilling.
Deleted all literal 'G80'.
JR}

{7/24/90, Added InitProg globally to posts with this remark, DWB}

{4/29/91,
Modified: Bendix 5C Mon VMC75 M125.57
For: Gibbs & Associates
Updated to new 4.0 Version per Fanuc 6M M001.80
DWB}

{3/4/92
Modified: Bendix 5C Mon VMC75 M125.79
For: Hughes T&SSG
Changes made by request.
Updated to Version 4.0 per Fanuc 6M M001.81 Format.
Deleted EntryMove sub and all occurances thereof.
Changed Coolant On to M07, [Mist Coolant] on Compost Commands 3 dialog.
Customer agrees to use M08 in Operation PostScript Dialog when needed.
Changed SpeedC to SpeedCode at SameTool.
Added IF FirstFeat? and ZMove? condition for Ramp-In Pocketing at ToolPath LineFeat.
Outputs SeqC FeedC MoveXYZC FeedEntC EOL instead of call to StdLine Sub.
Kim Michelman}

{2/28/95
Updated: Bendix 5C Mon VMC75 M125.81.1
For: Gibbs & Associates/Lordon Engineering
Versions: ncCad 4.33.01/ncCAM 4.33/ncPost 4.33.05/Compost 4.21.27
Deleted changes made on 3/4/92.
Those changes were requested by Hughes T&SSG, but post belongs to Lordon Engineering.
Renamed Hughes post to Bendix 5C Mon VMC75 M575.81.1
Tested .79 update code, made corrections.
Updated to Version 4.2 per Fanuc 6M M001.81.2f Format.
DWB}

{2/9/96, Updated .81 version to .84, MPK}

{3/22/96, Tested ZOnlyRepAutCycle, Incremented number to .87, MPK}

{17Jun97
Original: Bendix 5C Mon VMC75 M125.87
Created: Bendix 5C [PI] VMC75 Mxxx.87
For: Pride Industries
Changes made per: Carl Mackey
Changed Default Formats in MachSpec for:
X,Y,I,J,K,R from ###.####;0 to 0##^####;0
Z from ###.####;0 to *0##^####;0 to make Z +ve into the part
F from ###.#;0 to 0###.#;0
Charles Winston}

{06/22/98,
Initial: Bendix 5C Mon [PI] MX33.87
Created: Bendix 5C Mon [PI] Mxxx.87
For: Tri-State Machine

Changes to Form:
1) Default Formats - Changed Z value from *0##^#### to 0##^####.
CDH}

{09/22/98,
Initial: Bendix 5C Mon [TSM] MU22.87
Created: Bendix 5C Mon [TSM] MU22.87.1
For: Tri-State Machine

Changes to Prog:
1) FORMATs - Added Format #7. Changed ClearancePlane2 format to number 7.
CDH}

{20 Oct98
Original: Bendix 5C Mon [TSM] MU22.87.1
Created: Bendix 5C Mon [TSM] MU22.87.2
For: Tri-State Machine
Changes made per: Mick Leach
Deleted old version numbers and comments e.g. {.62}, {commands}, {literals}, etc
Changed Format#7 from '####^####;0' to '0##^####;0' in Prog Numeric Format Definitions
Changed Literal 'F20.' to 'F020' in EntryMove
Added ResetCRCNum in ToolPath
Changed to Arcs Stop on Quadrants in MachSpec
Changed from 'G75' to 'G74' style arcs at the Common Point for compatability with customers other Bendix
Moved ToolOfst onto the ~EntryMove line at the Common Point. Forces ToolOfset to be output.
Charles Winston}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0'
#5 = '#######0'
#6 = '####^##0'
#7 = '0##^####;0'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4)
FORMAT(Program#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(NewWFO#,5)
FORMAT(Parts#,5)
FORMAT(Dwell#,6)
FORMAT(ClearancePlane2#,7)

{Prog Subroutines **********************************************************}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

DoSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment? AND SameTool?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

PSInit:
RotateF
RETURN

PSStuff:
IF FourthCW?
FORMAT(FourthDegree#,2)
SeqC 'A' FourthDegree# EOL
FourthCWF
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
SeqC 'A' FourthDegree# EOL
FourthCCWF
END
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF
END
RETURN

DoPostScript:
PSInit
EachPS
SeqC PostScript EOL
PSStuff
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqC EndOpPS EOL
PSStuff
NextPS
RETURN

EntryMove:
'G86R' ClearancePlane2# ZIn
IF Flag?('1') { Set at IF Milling }
IF FeedEntry?
IF SameTool? OR Repeats?
FeedEntC
ELSE
FeedEnt
END
ELSE
'F020'
END
END
RETURN

StartSub:
OpenSub
' ' EOL
EOR EOL
SubID EOL
DoSubComment
RETURN

SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN

StdSub:
SeqC '(CLS,' Program# ',' Repeats# ')' EOL
StartSub
RETURN

FinishSub1: {part 1}
SeqC
IF NOT FeedConnect?
IF AutoCycle?
ZCP3C
ELSE
IF FIFO?
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
END
END
EOL
RETURN

FinishSubG92: {part 2}
SeqC Preset ShiftRC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftRC EOL
RETURN

OpenMP:
NewProg
IF WorkFixtureOffsets?
NewWFO
EachWFO
SeqC SetWFO EOL
SeqC '(CLS,' Program# ',1)' EOL
IncWFO
NextWFO
ELSE
SeqC '(CLS,' Program# ',' Parts# ')' EOL
END
StartSub
RETURN

CloseMP:
IF WorkFixtureOffsets?
SeqC EndSub EOL
CloseSub
SeqC WFO1 EOL
ELSE
SeqC Preset ShiftPC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftPC EOL
END
RETURN

FormatArc:
IF ArcCW?
CWArc
ELSE
CCWArc
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

CkCRC: { Called from IF Milling }
IF CutterRadiusCompensation?
SeqC CRCOnC CRCOffsetC EOL
END
RETURN

StdLine: {enables CRC on first call, .70}
IF Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FeedC MoveXYZC FeedRateC EOL
DecelMove2
END
SeqC FeedC MoveXYZC DecelFeed EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC FeedC MoveXYZC FeedRateC EOL
END
END
RETURN

ToolPath:
ResetCRCNum
EACHFeat
IF PointFeat?
IF AutoCycle?
SeqC MoveSXYC EOL
SeqC '(CLS,' Program# ')' EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
SeqC MoveSXYZC EOL
END
ELSE
IF RapidFeat?
IF AutoCycle?
SeqC RapidC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC RapidC MoveXYZC EOL
END
END
ELSE
IF LineFeat?
IF AutoCycle? {.70}
IF LastFeat?
SeqC FeedC MoveXYZC FeedRateC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
SeqC FeedC MoveXYZC FeedRateC EOL
ELSE
StdLine {enables CRC on first call}
END
END
ELSE
StdLine
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
SeqC FormatArc ArcFeedC EOL
DecelMove2
END
SeqC FormatArc DecelFeed EOL
ELSE
SeqC FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RETURN

WFOStuff:
{ NOTE: This Post Processor does not support WorkFixtureOffsets. }
RETURN

AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
Seq IncValue EOL
RETURN

AutoCycCutSub2: {part 2}
ToolPath
SeqC AbsOrInc
IF Repeats? AND FeedConnect? AND ZshiftOnly?
{.69 removed RapidC} {.71.2 removed , gets turned off in ToolPath}
ELSE
IF FIFO?
FeedC ZCP2 FeedEntC
ELSE
RapidC ZCP2
END
END
EOL
SeqC EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN

AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN

Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
AutoCycCutSub2
AutoCycPat
ELSE
ToolPath
END
RETURN

G92Sub:
SubWarning
StdSub
SeqC AbsOrInc EOL
SeqC Connect StrtPos EOL
SeqC EntryMove EOL
Milling
FinishSub1
FinishSubG92
RETURN

ZonlyRepAutoCycle:
AutoCycPat {write pattern moves and main calls}
StartSub
NewProg
EachCycle
SetSRXYtoEP
IF FeedConnect?
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC Feed IncValue StrtPosC EOL
SeqC AbsOrInc
ELSE
SeqC Feed
END
ELSE
SeqC Feed
END
ZInPlusInc FeedEnt EOL
ELSE
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
SeqC Rapid IncValue StrtPosC EOL
IF FeedEntry?
SeqC AbsOrInc ZCP2PlusInc EOL
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC AbsOrInc ZInPlusInc EOL
END
ELSE
IF FeedEntry?
SeqC Rapid ZCP2PlusInc EOL
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC Rapid ZInPlusInc EOL
END
END
ELSE
IF FeedEntry?
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC Rapid ZInPlusInc EOL
END
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SeqC '(CLS,' Program# ')' EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
IF FeedConnect? {there is no Z up in the sub}
IF FIFO?
SeqC Feed ZCP2 FeedEnt EOL
ELSE
SeqC Rapid ZCP2 EOL
END
END
SeqC EndSub EOL
CloseSub
{Element shift, not pattern}
RETURN

ZonlyRep:
EachCycle
IF NOT FirstCycle?
SeqC Connect StrtPos EOL
END
IF FeedConnect?
SeqC FeedC ZInPlusInc FeedEnt EOL
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
SeqC RapidC ZCP2PlusIncC EOL
END
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
SeqC RapidC ZInPlusInc EOL
END
END
SeqC '(CLS,' Program# ')' EOL
NextCycle
StartSub
SkipZ
ToolPath
UnSkipZ { Moved from FinishSub1 }
FinishSub1
SeqC EndSub EOL
CloseSub
RETURN

CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN

GetStartOfSameTool:
DoOpComments
DoPostScript
Plane {no output}
CheckPass
RETURN

SpeedCode:
IF Tap?
TABLE(2,SpeedRPM#,1)
ELSE
TABLE(1,SpeedRPM#,1)
END
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
ReverseXZArcs
SetFlood
NegateZ
UseSeparateSubCalls
SetMaxSeparateSubCalls('50')
SetMaxRPM('10000')
SetMaxFeed('500')
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
EOR EOL
IF ToolChangeAtHome?
SetHome
END
IF UseComments?
IF ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )' EOL
END
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
Plane {no output}
Seq AbsOrInc SpinOn '( ' ToolComment$ ' )' EOL
DoOpComments
DoPostScript
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqC Rapid StrtPos OpToolID ToolChng SpeedCode EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC StrtPos EOL
END
ELSE
IF NewTool?

{Finish off last Operation}

IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqC CoolOff EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF LAST ProgStop?
SeqC 'M00' EOL
ELSE
SeqC ProgStop EOL
END

{Start new Operation}

Plane {no output}
Seq AbsOrInc SpinOn '( ' ToolComment$ ' )' EOL
DoOpComments
DoPostScript
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
SeqC Rapid StrtPos OpToolID ToolChng SpeedCode EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
SeqC StrtPos EOL
END
ELSE
IF SameTool?
DoEndOpPS
IF LAST ProgStop?
SeqC 'M00' EOL

{Start new Operation}

GetStartOfSameTool
SeqC Rapid StrtPos SpeedCode SpinOn EOL
SeqC ToolOfst CoolOn EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF NewToolOffset?

{Start new Operation}

GetStartOfSameTool
SeqC Rapid StrtPos SpeedCode EOL
SeqC IncValue OfstOff OfstOn EOL
SeqC AbsOrInc EOL
ELSE

{Start new Operation}

GetStartOfSameTool
SeqC Rapid StrtPos SpeedCode EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
END
END
END {common point for all operations}
IF Milling?
SetFlag('1')
SeqC EntryMove ToolOfst
SetFlagF('1')
IF NOT SameTool?
CoolOn EOL
SeqC 'G74' { Arcs stop on Quadrants }
END
EOL
CkCRC
IF Repeats?
IF MultipleParts?
EachPart
ToolPath
NextPart
ELSE
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
FindAnyZMoves {for normal abs subroutine}
IF NoZMoves?
ZonlyRep
ELSE
G92Sub {pattern shift, not element}
END
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
END
ELSE {no repeat OPs}
Milling
END
IF AutoCycle?
SeqC ZCP3C EOL
ELSE
IF FIFO?
SeqC FeedC ZCP3C FeedEntC EOL
ELSE
SeqC RapidC ZCP3C EOL
END
END
SeqC CRCOffC EOL
ELSE
IF Drilling?
IF Repeats?
IF MultipleParts?
EachPart
ELSE
NewProg
StdSub
SeqC AbsOrInc EOL
SeqC Rapid StrtPos EOL
END
END
GetCycle
SeqC Cycle RLevel ZDepth FeedEnt
IF NOT SameTool?
ToolOfst CoolOn
END
EOL
TrackZNO# FIRST SPZ# {.81.2}
ToolPath
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
IF Repeats?
IF MultipleParts?
NextPart
ELSE
FinishSubG92
END
END
SeqC Rapid ZCP3 EOL
END
END
NextOp {loops back to EachOP until last Operation}

{End of program ************************************************************}

{finish last operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
SeqC CoolOff EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF ProgStop?
SeqC 'M00' EOL
END
IF MultipleParts? AND AllToolsOnePart?
CloseMP
END
SeqC Home EOL
SeqC EOP EOL
CloseSub
Post2 {organize Subs into one program}
EOR EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END


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