{
MILL=T
LATHE=F
SIMPLE_ROT_POS=T
ROTARY_MILL=T
ADV_MILL=F
SUBS=T
MILLTURN_Y-AXIS=F
METRIC=F
}
{Change Comments ***********************************************************}
{10/28/98
Copied: Fanuc 6M M001.16
Created: Fanuc 6M RM001.16.04
For: Gibbs & Associates
Versions: Virtual 5.02/Compost2 PPC 1.6b7
Var(1) = Operation X EndPoint
Var(2) = Operation Y EndPoint
Var(4) = Operation A EndPoint
Flag(9) = Valid Drill Rotate Sub
DWB}
{10/30/98
Copied: Fanuc 6M RM001.16.04
Created: Fanuc 6M RM001.16.05
For: Gibbs & Associates
Versions: Virtual 5.02/Compost2 PPC 1.6b7
Corrected missing G0 at ZCP3.
Corrected missing AngleFeed at start of Sub.
DWB}
{11/4/98
Copied: Fanuc 6M RM001.16.05
Created: Fanuc 6M RM001.16.06
For: Gibbs & Associates
Added resetting the A-axis to be between -0.001 and -359.999 at setAngleUnder360.
Cleaned up.
DWB}
{11/6/98
Copied: Fanuc 6M RM001.16.06
Created: Fanuc 6M RM001.16.07
For: Gibbs & Associates
Changed FORMAT for Address A from '#####.###;0.' to '*#####.###;0.' in Compost Default Format Dialog.
Changed TrackC#, TrackCNO#, MoveC# and UnitAngle# from FORMAT#2 to FORMAT#3 at Prog Numeric Format Definitions.
FORMAT changes are for staying consistant with 4th Axis Verticle Rotary 4th X+ SetUp.
Additional cleaning up.
DWB}
{11/10/98
Copied: Fanuc 6M RM001.16.07
Created: Fanuc 6M RM001.17
For: Gibbs & Associates
Added IF AAxisAvail condition at doStartPos procedure.
DWB}
{11/20/98
Copied: Fanuc 6M RM001.17
Created: Fanuc 6M RM001.17.1
For: Gibbs & Associates
Modified to support Incremental Rotated RotaryMill Subs.
Identicle situation to Patterns.
Modified doAbsOrInc Procedure.
Modified doACAbsOrInc Procedure.
Modified doDrillAbsOrInc Procedure.
Modified restoreAbsOrInc Procedure.
Added doSepSubFeedConnect Procedure.
Changed name of rotaryStartPosC Procedure to rotateStartPosC.
Added IF NOT RotaryMill? for MoveSYC.
Changed calls five places at rotaryReps Procedure.
DWB}
{11/24/98
Copied: Fanuc 6M RM001.17.1
Created: Fanuc 6M RM001.17.2
For: Gibbs & Associates
Versions: Virtual 5.03/ComPost2 1.7b11
Added IF AAxisAvail? condition at setAngleUnder360.
Deleted FIFO Boolean condition at finishSub1, autoCycCutSub2, doSepSubExit and millingOp.
Deleted NotEqual CP2 CP3 Boolean condition at rotaryReps.
DWB}
{12/23/98
Copied: Fanuc 6M RM001.17.2
Created: Fanuc 6M RM001.17.3
For: Gibbs & Associates
Versions: Virtual 5.03/ComPost2 1.7b11
Change IF Flag(9) to IF Rotations at doDrillAbsOrInc.
Deleted FIRST modifier two places at doSepSubContour.
Deleted Rotations? Boolean at doSepSubSPMove.
Deleted FIRST modifier at setSepSubZ.
Deleted ZCP3 for non-AutoCycle at doSepSubExit.
Added Rapid command in its place.
Deleted AND NOT Rotations? Boolean at zonlyRepAutoCycle.
Moved resetSepSubSR to before TrackZNO# at zonlyRepAutoCycle.
Deleted IF FeedConnect? AND Rotations? Boolean at zonlyRepAutoCycle.
Moved resetSepSubSR to before IF FeedConnect? at zonlyRep.
Moved TrackZNO# ClearancePlane3# to IF FeedConnect? ELSE at zonlyRep.
Deleted FIRST modifier at drillingOp.
Moved TrackXNO# to end of rotaryReps.
Moved TrackZNO# to end of rotaryReps.
Added TrackYNO# to end of rotaryReps.
DWB}
{1/13/99
Copied: Fanuc 6M RM001.17.3
Created: Fanuc 6M RM001.17.4
For: Gibbs & Associates
Versions: Virtual 5.03.06/ComPost2 1.7b14
Corrected Bad AutoCycle MoveC.
Added SUB# to FORMAT#2 at Prog Numeric Format Definitions.
Changed FORMAT for UnitAngle# from #3 to #2 at Prog Numeric Format Definitions.
Changed FORMAT for TrackCNO# from #3 to #2 at Prog Numeric Format Definitions.
Modified report procedure.
Added spReset procedure.
Contains Tracking code from resetSP.
Added Save# Num#(5) MoveC#
Added call to report procedure.
Modified resetSP.
Moved Tracking code to spReset.
Functions same as getEP now.
Modified saveEP.
Changed to Save# Num#(4) MoveC# to one place at end.
Added Save# Num#(5) SUB# MoveC# Recall# Num#(5) for AutoCycle Contour.
Added call to report procedure.
Modified getEP.
Deleted call to report procedure.
Modified setSRXYtoACEP.
Added TrackCNO# ADD# Recall# Num#(4) Recall# Num#(5) EOL
Modified tpPointFeat.
Added TrackCNO# ADD# Recall# Num#(5) MoveC# EOL
Added Save# Num#(5) Num#(0) initialization at progStart.
Deleted FIRST modifier at end2.
DWB}
{1/19/99
Copied: Fanuc 6M RM001.17.4
Created: Fanuc 6M RM001.17.5
For: Gibbs & Associates
Versions: Virtual 5.05.04/ComPost2 1.7b15
Changed SetArcSegmentAccuracy to be .0005 for English and .0127 for Metric at progStart.
DWB}
{3/22/99,
Initial : Fanuc 6M RM001.17.5
Created: Fanuc 11M Mat [AM] RM820.17.5
Customer: A. M. Precision Machine, Andy Kozlowski 847/439-9955
ComPost2: v1.7b15
Changes to "Form":
1. Under Spindle and Coolant, changed Spindle Off Number to 19
Changes to "Prog":
1. Changed firstOp1 & 2 per customer sample program.
2. Changed newToolOp1, 2, 3, & 4 per customer sample program.
3. Changed sameToolOp1 per customer sample program.
4. Changed end1 & 2 per customer sample program.
5. Added doClampOff sub to output M22.
6. Added doZeroA sub to output A0.
JHE}
{Prog Numeric Format Definitions ********************************}
#1 = '#.00'
#2 = '#####.###;0.'
#3 = '*#####.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '####^##0'
#7 = '#'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(SUB#,2)
FORMAT(UnitAngle#,2)
FORMAT(TrackCNO#,2)
FORMAT(TrackC#,3)
FORMAT(MoveC#,3)
FORMAT(Recall#,4)
FORMAT(ADD#,4)
FORMAT(ToolDiameter#,4)
FORMAT(TrackX#,4)
FORMAT(TrackXNO#,4)
FORMAT(TrackYNO#,4)
FORMAT(TrackZNO#,4)
FORMAT(TRUNC#,5)
FORMAT(Program#,5)
FORMAT(Program2#,5)
FORMAT(CallMasterNum#,5)
FORMAT(Operation#,5)
FORMAT(Tool#,5)
FORMAT(NewWFO#,5)
FORMAT(Parts#,5)
FORMAT(Dwell#,6)
FORMAT(RapidF#,7)
{Added Subroutines ****}
report:
IF PalletIn?
'------------------------------------' EOL
SetStatusOff
IF FirstFeat?
IF AutoCycle? AND NOT PointFeat?
'Num#(5) cSP = ' Recall# Num#('5') EOL
END
END
IF LastFeat?
'Num#(1) xEP = ' Recall# Num#('1') EOL
'Num#(2) yEP = ' Recall# Num#('2') EOL
'Num#(4) cEP = ' Recall# Num#('4') EOL
IF AutoCycle?
'#5 AC cDist = ' Recall# Num#('5') EOL
IF PointFeat?
' AC cEP = ' ADD# Recall# Num#('5') MoveC# EOL
END
END
END
' UnitAngle = ' UnitAngle# EOL
SetStatusOn
'------------------------------------' EOL
END
RETURN
spReset: {update to the correct StartPos}
TrackXNO# SPX#
TrackYNO# SPY#
TrackCNO# MoveC#
IF AutoCycle? AND NOT PointFeat?
Save# Num#('5') MoveC# { cOpEP }
END
report
RETURN
resetSP: {update to the correct StartPos}
IF Rotations? OR Repeats? OR AutoCycle?
CalcSCAng
IF AbsValue?
spReset
ELSE
SetAbs
spReset
SetInc
END
END
RETURN
saveEP: {save the correct EndPos}
IF PointFeat?
IF AutoCycle?
SetACSPCompF
Save# Num#('1') ADD# Recall# Num#('1') SPX# { xOpEP }
Save# Num#('2') ADD# Recall# Num#('2') SPY# { yOpEP }
SetACSPComp
ELSE
Save# Num#('1') SPX# { xOpEP }
Save# Num#('2') SPY# { yOpEP }
END
ELSE
Save# Num#('1') EPX# { xOpEP }
Save# Num#('2') EPY# { yOpEP }
END
Save# Num#('4') MoveC# { cOpEP }
IF AutoCycle? AND NOT PointFeat?
Save# Num#('5') SUB# MoveC# Recall# Num#('5') { cOpEP }
END
report
RETURN
getEP: {save the correct EndPos}
IF Rotations? OR Repeats? OR AutoCycle?
IF AbsValue?
saveEP
ELSE
SetAbs
saveEP
SetInc
END
END
RETURN
setSRXYtoACEP:
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
TrackCNO# ADD# Recall# Num#('4') Recall# Num#('5') { cOpEP }
RETURN
{Prog Subroutines *************************}
restoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN
wfo:
'G' NewWFO#
RETURN
wfoStuff:
IF NewWFO?
IF MultipleParts? AND WorkFixtureOffsets?
EOL
'*** WARNING *** DO NOT USE NEWWFO() WITH MULTIPLE PARTS AND WORK FIXTURE OFFSETS' EOL
ELSE
wfo
END
ELSE
IF Flag?('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF NOT SameTool?
IF MultipleParts?
IF WorkFixtureOffsets?
WFO1
ELSE
wfo
END
ELSE
wfo
END
END
END
END
SetFlagF('2') { Do not output WFO second time wfoStuff is called for MP-WFO-OTAP-ECP }
RETURN
doSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN
doOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
restoreScale
END
RETURN
doZeroA: {Added this sub - JHE}
IF AAxisAvail?
'A0.'
END
RETURN
doClampOff: {Added this sub - JHE}
IF AAxisAvail?
'M22'
END
RETURN
psInit:
NewWFOF
FourthCWF
FourthCCWF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
PalletInF
RETURN
psStuff:
IF FifthCW?
FORMAT(FifthDegree#,2)
SeqC 'B' FifthDegree# EOL
FifthCWF
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
SeqC 'B' FifthDegree# EOL
FifthCCWF
END
RETURN
doPostScript:
psInit
EachPS
SeqC PostScript EOL
psStuff
NextPS
RETURN
doEndOpPS:
psInit
EachEOPS
SeqC EndOpPS EOL
psStuff
NextPS
RETURN
absValueC:
IF NOT AbsValue?
AbsValue
END
RETURN
incValueC:
IF AbsValue?
IncValue
END
RETURN
absOrIncC:
IF AbsoluteMoves?
absValueC
ELSE
incValueC
END
RETURN
setAngleUnder360: {sets status register and machine to current rotary position between -360 and 360 deg}
IF AAxisAvail?
SetAbs
IF GTEqual? MoveC# Num#('360') {reset the A-axis to be between 0 and 359.999}
ResetAngle
SeqC Preset 'A' TrackC# UnitAngle# EOL
ELSE
IF LTEqual? MoveC# Num#('-360')
IF Equal? UnitAngle# Num#('0') {reset the A-axis to be 0}
ResetAngle
SeqC Preset 'A' TrackC# UnitAngle# EOL
ELSE {reset the A-axis to be between -0.001 and -359.999}
ResetAngle
SeqC Preset 'A' TrackC# SUB# UnitAngle# Num#('360') EOL
END
END
END
SetInc { Because we call setAngleUnder360 right after incValueC OfstOff }
END
RETURN
doStartPos:
IF RotaryMill?
'X' TrackX# StartPosX# 'Y0.' TrackYNO# StartPosY#
ELSE
StrtPos
END
IF AAxisAvail?
CalcSCAng MoveC
ELSE
TrackCNO# Num#('0')
END
RETURN
entryMove:
IF FirstOperation? OR NewTool?
RapidF# { Forces FeedEnt/FeedRate }
ELSE
IF LAST Rotations? OR LAST Repeats?
RapidF# { Forces FeedEnt/FeedRate }
END
END
IF FeedEntry?
SeqC Feed ZIn FeedEntC EOL
ELSE
SeqC RapidC ZIn EOL
END
RETURN
startSub:
OpenSub
SubID EOL
doSubComment
RETURN
subWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN
stdSub:
SeqC SubCall CallLab RepLab RepCycs EOL
startSub
RETURN
finishSub1: {part 1}
SeqC CRCOffC
IF NOT FeedConnect?
RapidC ZCP3C
END
EOL
RETURN
finishSubG92: {part 2}
SeqC Preset ShiftRC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftRC EOL
RETURN
doWFOOps:
IF Flag?('5')
SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
ELSE
SeqC SetWFO EOL
END
SeqC SubCall CallLab EOL
RETURN
openMP:
NewProg
IF WorkFixtureOffsets?
IF OneToolAllParts? AND ExitClearancePlane?
SetFlag('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
END
NewWFO
EachWFO {simple eachPart}
doWFOOps
IncWFO
NextWFO {simple NextPart}
startSub
ELSE
SeqC SubCall CallLab RepLab Parts EOL
IF OneToolAllParts? AND ExitClearancePlane?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
startSub
END
RETURN
closeMP:
IF WorkFixtureOffsets?
SeqC EndSub EOL
CloseSub
SeqC WFO1 EOL
ELSE
SeqC absOrIncC EOL
SeqC Preset ShiftPC EOL
SeqC EndSub EOL
CloseSub
SeqC Preset UnshftPC EOL
END
RETURN
doAbsOrInc:
IF Rotations? AND RotaryMill?
incValueC
ELSE
IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated }
IF ZMove?
incValueC
ELSE
absOrIncC
END
END
END
RETURN
doACAbsOrInc:
IF Rotations? AND CMove?
incValueC
ELSE
absOrIncC
END
RETURN
doDrillAbsOrInc:
IF Rotations? AND RotaryMill?
incValueC
ELSE
IF Flag?('1') { DrillSubs activated }
IF SPZMove?
incValueC
ELSE
absOrIncC
END
END
END
RETURN
restoreAbsOrInc:
IF Rotations? AND RotaryMill? AND NOT AutoCycle?
SeqC absOrIncC EOL
ELSE
IF Flag?('1') { Milling ZShiftOnly SepSubs/DrillSubs activated }
SeqC absOrIncC EOL
END
END
RETURN
ckCRC:
IF LastFeat?
CRCOffC
ELSE
IF NOT ZMove?
CRCOnC
END
END
RETURN
ckCRCNum:
IF NOT LastFeat?
CRCOffsetC
END
RETURN
tpPointFeat:
IF AutoCycle?
IF RotaryMill?
CalcSCAng
SeqC doACAbsOrInc MoveSXC MoveCC EOL
SetAbsOrInc
TrackCNO# ADD# Recall# Num#('5') MoveC# EOL {calc MoveC position after sub call}
ELSE
SeqC MoveSXYC EOL
END
IF Repeats? AND ZshiftOnly?
SeqC SubCall CallLabB TRUNC# SUB# Program# Num#('1') EOL
ELSE
SeqC SubCall CallLab EOL
END
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
IF FirstFeat?
SetFlagF('9') { For valid Drill Rotation Sub }
IF Rotations?
IF NOT LastFeat?
IF NOT MasterOp?
SetFlag('9') { valid Drill Rotation Sub }
NewProg
StartSub
END
END
END
ELSE
IF RotaryMill?
CalcSCAng
SeqC doDrillAbsOrInc MoveSXC MoveSZC MoveCC EOL
ELSE
SeqC doDrillAbsOrInc MoveSXYZC EOL
END
END
IF LastFeat?
IF Flag?('9') { valid Drill Rotation Sub }
restoreAbsOrInc
IF NOT MasterOp?
SeqC EndSub EOL
CloseSub
END
END
END
END
RETURN
tpRapidFeat:
IF RotaryMill?
CalcCAng
IF XMove? OR ZMove? OR CMove?
SeqC doAbsOrInc ckCRC RapidC MoveXC MoveZC MoveCC ckCRCNum EOL
END
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC doAbsOrInc ckCRC RapidC MoveXYZC ckCRCNum EOL
END
END
RETURN
tpLineFeat:
IF RotaryMill?
CalcCAng
IF XMove? OR ZMove? OR CMove?
SeqC doAbsOrInc ckCRC FeedC MoveXC MoveZC MoveCC AngleFeedC ckCRCNum EOL
END
ELSE
IF XMove? OR YMove? OR ZMove?
SeqC doAbsOrInc ckCRC FeedC MoveXYZC FeedRateC ckCRCNum EOL
END
END
RETURN
tpArcFeat:
IF RotaryMill?
EachArcSegment
CalcCAng
SeqC doAbsOrInc ckCRC FeedC MoveXC MoveZC MoveCC AngleFeedC ckCRCNum EOL
NextArcSegment
ELSE
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
SeqC doAbsOrInc
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
ArcFeedC EOL
NEXTQuadrant
END
RETURN
toolPath:
ResetCRCNum
EACHFeat
IF FirstFeat?
resetSP
END
IF PointFeat?
tpPointFeat
ELSE
IF RapidFeat?
tpRapidFeat
ELSE
IF LineFeat?
tpLineFeat
ELSE
IF ArcFeat?
tpArcFeat
END
END
END
END
IF LastFeat?
getEP
END
NEXTFeat
restoreAbsOrInc
RETURN
autoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
startSub
SetSRXYtoSP
SeqC incValueC EOL
RETURN
autoCycCutSub2: {part 2}
toolPath
SeqC absOrIncC CRCOffC
IF Repeats? AND FeedConnect? AND ZshiftOnly?
ELSE
RapidC ZCP2
END
EOL
SeqC EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN
autoCycPat:
SetPass2 {position pattern}
toolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN
milling:
IF AutoCycle?
NewProg
autoCycCutSub1
entryMove
autoCycCutSub2
autoCycPat
ELSE
entryMove
toolPath
END
RETURN
g92Sub:
subWarning
stdSub
SeqC absOrIncC Connect doStartPos EOL
milling
finishSub1
finishSubG92
RETURN
doSepSubContour:
SetPass1
TrackZNO# SPZ#
startSub
RapidF#
IF AutoCycle?
NewProg
autoCycCutSub1 {build element sub}
TrackZNO# SPZ#
autoCycCutSub2
ELSE
toolPath
finishSub1
SeqC EndSub EOL
CloseSub
END
SetPass1
SetStatusRapid
RapidF#
SetSRXYtoEP
TrackZNO# ClearancePlane2#
TrackCNO# Recall# Num#('4') { cOpEP }
RETURN
doSepSubFeedConnect:
IF FeedConnect?
IF CMove?
AngleFeedC
ELSE
FeedEntC
END
END
RETURN
doSepSubSPMove:
SetStatusOff
IF RotaryMill?
CalcSCAng
IF SPXMove? OR CMove?
IF Rotations? OR AutoCycle?
incValueC
END
SeqC Connect MoveSXC MoveCC doSepSubFeedConnect EOL
absOrIncC
ELSE
Connect
END
ELSE
IF SPXMove? OR SPYMove?
IF AutoCycle?
incValueC
END
SeqC Connect StrtPosC doSepSubFeedConnect EOL
absOrIncC
ELSE
Connect
END
END
SetStatusOn
RETURN
doSepSubZMoves:
IF FeedConnect?
SeqC FeedC ZInPlusInc FeedEnt EOL
ELSE
IF FeedEntry?
IF NOT FirstCycle?
SeqC RapidC ZCP2PlusInc EOL
END
SeqC Feed ZInPlusInc FeedEnt EOL
ELSE
IF FirstCycle? AND AutoCycle?
Rapid
END
SeqC RapidC ZInPlusInc EOL
END
END
SeqC SubCall CallLab EOL
IF NOT FeedConnect? AND NOT AbsValue?
TrackZNO# ZCP2PlusInc#
SeqC ZCP2C EOL
IF NOT AutoCycle?
TrackZNO# ClearancePlane3#
END
END
RETURN
setSepSubZ:
SetAbs
TrackZNO# ADD# SPZ# MUL# RepsLess1# RepeatZ#
SetInc
RETURN
doSepSubExit:
IF NOT AbsValue?
setSepSubZ
END
IF AutoCycle?
SeqC Rapid ZCP2 EOL
ELSE
Rapid { Will be output at millingOp ZCP3 }
END
RETURN
resetSepSubSR:
SetPass1
SetStatusRapid
RapidF#
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
TrackCNO# Recall# Num#('4') { cOpEP }
RETURN
zonlyRepAutoCycle:
doSepSubContour
EachCycle
IF NOT FirstCycle?
doSepSubSPMove
END
doSepSubZMoves
NextCycle
IF FeedConnect?
doSepSubExit
END
SeqC EndSub EOL
CloseSub
{Element shift, not pattern}
autoCycPat {write pattern moves and main calls}
resetSepSubSR
TrackZNO# ClearancePlane2#
RETURN
zonlyRep:
doSepSubContour
EachCycle
IF NOT FirstCycle?
doSepSubSPMove
END
doSepSubZMoves
NextCycle
resetSepSubSR
IF FeedConnect?
doSepSubExit
ELSE
TrackZNO# ClearancePlane3#
END
RETURN
millingOp:
SeqC ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
zonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
SetFlag('1') { Milling ZShiftOnly SepSubs activated }
zonlyRep
SetFlagF('1') { Milling ZShiftOnly SepSubs deactivated }
END {end Auto Cycle IF}
ELSE {not Z only}
g92Sub
END {end Z only IF}
ELSE {no repeat OPs}
milling
END
IF AutoCycle?
SeqC CRCOffC ZCP3C EOL
setSRXYtoACEP
ELSE
SeqC CRCOffC RapidC ZCP3C EOL
END
RETURN
skipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
CalcSCAng
TrackCNO# MoveC#
END
NextFeat
RETURN
setDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN
drillingOp:
SeqC DrillCP EOL
GetCycle
SeqC Cycle FromCP doStartPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL
IF CallMasterOp?
SeqC SubCall CallLabB CallMasterNum# EOL
skipToLastFeat
ELSE
TrackZNO# SPZ#
IF MasterOp?
SetFlag('1') { DrillSubs activated }
NewMasterProg
SeqC SubCall CallLab EOL
startSub
toolPath
SeqC EndSub EOL
CloseSub
SetFlagF('1') { DrillSubs deactivated }
ELSE
toolPath
END
END
setDrillEndOpZ
IF NOT Rotations?
SeqC DrillOff Rapid ZCP3 EOL
END
RETURN
checkPass: {use the correct StrtPos}
IF AutoCycle?
SetPass2
ELSE
SetPass1
END
RETURN
rotateStartPosC:
TrackXNO# Recall# Num#('1') { xOpEP }
MoveSXC
IF NOT RotaryMill?
TrackYNO# Recall# Num#('2') { yOpEP }
MoveSYC
END
CalcSCAng MoveC
RETURN
rotaryReps: {use the correct EndPos}
EachRotation
IF Milling?
IF FirstRotation?
NewProg
SaveProgNum2
StartSub
millingOp
SeqC EndSub EOL
CloseSub
checkPass
ELSE
SeqC rotateStartPosC EOL
END
SeqC SubCall CallLabB Program2# EOL
ELSE
IF Drilling?
IF FirstRotation?
drillingOp
checkPass
ELSE
IF RetractToCP1? AND Equal? ClearancePlane1# ClearancePlane3#
SeqC rotateStartPosC EOL
ELSE
IF NOT RetractToCP1? AND Equal? ClearancePlane2# ClearancePlane3#
SeqC rotateStartPosC EOL
ELSE { Need to cancel Drill Cycle between Rotations }
SeqC DrillOff Rapid ZCP3 EOL
SeqC rotateStartPosC EOL
SeqC DrillCP EOL
SeqC Cycle FromCP rotateStartPosC ZDepth RLevel Dwell Peck Retract FeedEnt EOL
END
END
END
IF CallMasterOp?
IF NOT FirstRotation?
SeqC SubCall CallLabB CallMasterNum# EOL
END
ELSE
IF MasterOp?
IF NOT FirstRotation?
SeqC SubCall CallLab EOL
END
ELSE
IF Flag?('9') { valid Drill Rotation Sub }
SeqC SubCall CallLab EOL
END
END
END
IF LastRotation?
SeqC DrillOff Rapid ZCP3 EOL
END
END
END
IF LastRotation?
EachFeat
IF LastFeat?
IF PointFeat?
CalcSCAng
ELSE
CalcCAng
END
TrackCNO# MoveC# EOL
END
NextFeat
END
NextRotation
TrackXNO# Recall# Num#('1') { xOpEP }
TrackYNO# Recall# Num#('2') { yOpEP }
TrackZNO# ClearancePlane3#
RETURN
opGuts:
IF Rotations?
rotaryReps
ELSE
IF Milling?
millingOp
ELSE
IF Drilling?
drillingOp
END
END
END
RETURN
progStart:
InitProg
ReverseXZArcs
InitWFONum
SetFlood
SetMaxRPM('10000')
IF Metric?
SetMaxFeed('12700')
SetArcSegmentAccuracy('.0127')
ELSE
SetMaxFeed('500')
SetArcSegmentAccuracy('.0005')
END
Save# Num#('1') Num#('0') { Status Register Variable for X Axis }
Save# Num#('2') Num#('0') { Status Register Variable for Y Axis }
Save# Num#('4') Num#('0') { Status Register Variable for C Axis }
Save# Num#('5') Num#('0') { AutoCycle SetPass1 C Axis Travel }
SetFlagF('1') { Milling ZShiftOnly SepSubs/DrillSubs deactivated }
SetFlagF('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
SetFlagF('5') { Suppress Redundant WFO for MP-WFO-OTAP-ECP }
SetFlagF('9') { For valid Drill Rotation Sub }
IF PSComment? AND UseComments?
'Utility Data:' EOL
' At Op Start: All literals and commands will appear at the beginning of the operation.' EOL
' At Op End: All literals and commands will appear at the end of the operation.' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
RETURN
initOp:
EOR EOL
ProgID1
IF UseComments? AND ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )'
END
EOL
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
restoreScale
RETURN
firstOp1:
IF ToolChangeAtHome?
SetHome
END
Seq Plane CRCOff 'G49' DrillOff doClampOff EOL {Added G49 - JHE}
SeqC incValueC OfstOff SpinOff EOL {Added next 6 lines - JHE}
'/G28X0.Y0.' doZeroA EOL
'/G92G54X.Y.Z.A.' EOL
'/G90G54G0X0.Y0.' doZeroA EOL
'/M30' EOL
SeqC AbsOrInc 'G54' Rapid 'X0.Y0.' doZeroA EOL
SeqC OpToolID EOL
SeqC ToolChng EOL
doOpComments
doPostScript
RETURN
firstOp2:
SeqC wfoStuff EOL
checkPass
SeqC AbsOrInc Rapid doStartPos Speed SpinOn PreTool EOL {Added PreTool - JHE}
RETURN
firstOp3:
SeqC OfstOn EOL
SeqC CoolOn EOL
RETURN
newToolOp1:
SeqC CoolOff EOL
SeqC incValueC OfstOff 'Y0.' SpinOff EOL {Moved SpinOff to here, added Y0. - JHE}
setAngleUnder360
RETURN
newToolOp2:
doEndOpPS
IF ToolChangeAtHome?
SeqC absOrIncC RapidC Home EOL
END
IF LAST ProgStop?
SeqC 'M0' EOL
ELSE
SeqC ProgStop EOL
END
RETURN
newToolOp3: {Start new Operation}
Seq Plane CRCOff 'G49' DrillOff EOL {Added G49 - JHE}
SeqC OpToolID EOL
SeqC ToolChng EOL
doOpComments
doPostScript
RETURN
newToolOp4:
SeqC wfoStuff EOL
checkPass
SeqC AbsOrInc Rapid doStartPos Speed SpinOn PreTool EOL {Added PreTool - JHE}
RETURN
newToolOp5:
SeqC OfstOn EOL
SeqC CoolOn EOL
RETURN
sameToolOp1:
doEndOpPS
IF LAST ProgStop?
SeqC CoolOff EOL
SeqC incValueC OfstOff SpinOff EOL
SeqC 'M0' EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqC CoolOff EOL
END
IF NewToolOffset?
SeqC incValueC OfstOff EOL
END
END
setAngleUnder360
RETURN
sameToolOp2: {Start new Operation}
doOpComments
doPostScript
checkPass
RETURN
sameToolOp3: {Start new Operation}
SeqC wfoStuff EOL
IF LAST ProgStop?
SeqC PlaneC AbsOrInc Rapid doStartPos Speed SpinOn EOL
SeqC OfstOn EOL
SeqC CoolOn EOL
ELSE
SeqC PlaneC AbsOrInc Rapid doStartPos SpeedC EOL
IF NewToolOffset?
SeqC OfstOn EOL
END
IF NOT CoolOff? AND LAST CoolOff?
SeqC CoolOn EOL
END
END
RETURN
end1:
SeqC CoolOff EOL
SeqC incValueC OfstOff 'Y0.' SpinOff EOL {Moved SpinOff to here, added Y0. - JHE}
RETURN
end2:
doEndOpPS
IF ToolChangeAtHome?
SeqC absOrIncC RapidC Home EOL
END
setAngleUnder360
IF NotEqual? UnitAngle# Num#('0')
SeqC absOrIncC RapidC 'A' TrackC# Num#('0') EOL
END
IF ProgStop?
SeqC 'M0' EOL
END
RETURN
end3:
SeqC EOP EOL
CloseSub
Post2 {organize Subs into one program}
EOR EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END
RETURN
mpAllTools1P: {Multiple Parts, All Tools 1 Part}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
IF FirstOperation?
openMP
firstOp1
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
newToolOp2 {to tool change, CS problem}
newToolOp3
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
end2
closeMP
end3
RETURN
mp1ToollAllPfu: {Multiple Parts, 1 Tool all Parts, full up}
EachOp {Start of post processing}
IF EquallySpacedOffsets?
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
END
IF FirstOperation?
firstOp1
openMP
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
closeMP
newToolOp2 {to tool change, CS problem}
newToolOp3
openMP
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
closeMP
end2
end3
RETURN
mp1ToollAllPXcp: {Multiple Parts, 1 Tool all Parts, exit Clearance plane}
EachOp {Start of post processing}
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF FirstOperation?
firstOp1
firstOp2
firstOp3
openMP
firstOp2 {need StrtPos in Sub}
ELSE
IF NewTool?
closeMP
newToolOp1
newToolOp2 {to tool change, CS problem}
newToolOp3
newToolOp4
newToolOp5
openMP
newToolOp4 {need StrtPos in Sub}
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
closeMP
end1
end2
end3
RETURN
noMPs: {no multiple parts}
EachOp {Start of post processing}
SetFlag('2') { Need to output wfoStuff twice for MP-ESO-OTAP-ECP, once for all others }
IF FirstOperation?
firstOp1
firstOp2
firstOp3
ELSE
IF NewTool?
newToolOp1
newToolOp2
newToolOp3
newToolOp4
newToolOp5
ELSE {implied SameTool?}
sameToolOp1
sameToolOp2
sameToolOp3
END
END {common point for all operations}
opGuts
NextOp {loops back to EachOP until last Operation}
end1
end2
end3
RETURN
{Start of executable Prog, Top Level ****}
progStart {setup and initializations}
initOp
IF MultipleParts?
IF AllToolsOnePart?
mpAllTools1P
ELSE {implied OneToolAllParts?}
IF FullUp?
mp1ToollAllPfu
ELSE {implied ExitClearancePlane?}
mp1ToollAllPXcp
END
END
ELSE
noMPs
END
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